Cummins ISB, QSB 5.9 24v VP44 Engine Troubleshooting & Repair Manual
$44.99
Covers: Cummins ISB 5.9-44 and QSB 5.9-44
- with Bosch VP44 fuel system, excludes common rail engines
Format: PDF
File size: 62mb
Works with: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download
This downloadable PDF manual is intended to aid in determining the cause of Cummins ISB and QSB 5.9L VP44 (24 valve) engine mechanical-related problems and to provide recommended engine repair procedures. It also includes disassembly/assembly overhaul procedures with technical data and illustrations for the engine. This manual is in PDF format and can be viewed on your computer, tablet or smartphone.
1999 publication date. Electronic control system troubleshooting/diagnostic manual sold separately.
Topics:
Introduction
Engine and System Identification
- Engine Identification
- Engine Diagrams
- Familiarization
Troubleshooting Symptoms (Mechanical)
- Troubleshooting Procedures and Techniques
- Troubleshooting Symptoms Charts
Complete Engine
- Service Tools
- Engine Removal
- Engine Installation
- Engine Painting
- Engine Mounting Bolts
Cylinder Block
- Service Tools
- Bearings, Connecting Rod
- Bearings, Main
- Camshaft
- Camshaft Bushings
- Camshaft Gear (Camshaft Removed)
- Connecting Rod
- Crankshaft
- Crankshaft Gear, Front
- Crankshaft Seal, Front
- Crankshaft Seal, Rear
- Crankshaft Wear Sleeve, Front
- Cylinder Block
- Gear Cover, Front
- Gear Housing, Front
- Piston
- Piston Rings
- Vibration Damper, Rubber or Viscous
- Piston and Connecting Rod Assembly
- Crankshaft Wear Sleeve, Rear
- Crankshaft Speed Indicator Ring
Cylinder Head
- Service Tools
- Crosshead
- Cylinder Head
- Valve Guide Seal, Cylinder Head
- Valve Guide, Cylinder Head
- Valve, Cylinder Head
- Cylinder Head Gasket
- Injector Protrusion
Rocker Levers
- Overhead Set
- Rocker Lever
- Rocker Lever Cover
- Crankcase Breather Tube
Cam Followers/Tappets
- Service Tools
- Push Rods or Tubes
- Tappet
- Tappet Cover
Fuel System
- Service Tools
- Engine Fuel Heater, Electric
- Fuel Consumption
- Fuel Flow
- Fuel Injection Pump, Rotary
- Fuel Pump Support Bracket
- Fuel Pump Timing
- Fuel Lift Pump
- Stall Speed Test
Injectors and Fuel Lines
- Service Tools
- Air in Fuel
- Fuel Drain Line Restriction
- Fuel Drain Lines
- Fuel Filter
- Fuel Filter Head Bracket
- Fuel Inlet Restriction
- Fuel Supply Lines
- Injector
- Fuel Return Overflow Valve
- Injector Supply Lines (High Pressure)
- Fuel Connector (Head Mounted)
Lubricating Oil System
- Service Tools
- Engine Oil Heater
- Lubricating Oil and Filters
- Lubricating Oil Cooler
- Lubricating Oil Dipstick
- Lubricating Oil Dipstick Tube
- Lubricating Oil Filter (Spin-On)
- Lubricating Oil Pan
- Lubricating Oil Pressure Regulator (Main Rifle)
- Lubricating Oil Pump
- Lubricating Oil Suction Tube (Block-Mounted)
- Lubricating Oil Pressure Sensor
- Lubricating Oil and Filter Analysis
Cooling System
- Service Tools
- Drive Belt, Cooling Fan
- Coolant Temperature Gauge
- Coolant Heater
- Coolant Thermostat
- Cooling System Diagnostics
- Fan Clutch, On-Off
- Fan Hub, Belt Driven
- Fan Shroud Assembly
- Fan Spacer and Pulley
- Fan, Cooling
- Radiator
- Radiator Hoses
- Radiator Pressure Cap
- Radiator Shutter Assembly
- Water Pump
Drive Units
- Hydraulic Pump Drive
- Hydraulic Pump Drive Gear and Shaft
Air Intake System
- Service Tools
- Air Crossover
- Air Inlet Connection
- Air Intake Manifold
- Air Leaks, Air Intake and Exhaust Systems
- Charge-Air Cooler
- Cold Starting Aid
- Air Intake Restriction
- Turbocharger
- Turbocharger Axial Clearance
- Turbocharger Blade Damage
- Turbocharger Compressor Seal Leaks
- Turbocharger Oil Drain Line
- Turbocharger Oil Supply Line
- Turbocharger Radial Bearing Clearance
- Turbocharger Turbine Seal Leaks
- Turbocharger Wastegate Actuator
- Turbocharger Wastegate Valve Body
- Intake Manifold Pressure
Exhaust System
- Service Tools
- Exhaust Manifold, Dry
- Exhaust Restriction
Compressed Air System
- Service Tools
- Air Compressor Carbon Buildup
- Air Compressor Coolant Lines
- Air Compressor Unloader and Valve Assembly
- Air Compressor
- Air Governor (Air Compressor Pumps Continuously)
- Air Leaks, Compressed Air System
- Air Compressor Cylinder Head (Holset® QE Models)
Electrical Equipment
- Service Tools
- Alternator
- Alternator Bracket
- Batteries
- Battery Cables and Connections
- Starter Magnetic Switch
- Starter Switch
- Starter Solenoid
- Starting Motor
- Belt Tensioner, Automatic (Alternator)
- Charging System Indicator
Engine Testing
- Service Tools
- Engine Run-in
- Engine Testing
- Crankcase Blowby, Measure
Mounting Adaptations
- Service Tools
- Engine Support Bracket, Front
- Engine Support Bracket, Rear
- Flywheel
- Flywheel Housing
- Flywheel Ring Gear
Miscellaneous
- Service Tools
- Cup Plug
- Pipe Plug
- Straight Thread Plug
Vehicle Braking
- Engine Exhaust Brake
Specifications
