Perkins 1104D Engine Disassembly Assembly Shop Manual

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Covers: Perkins 1104D Industrial Engine Disassembly and Assembly. Serial numbers:

  • NH (Engine)
  • NJ (Engine)

PN: RENR9525-01 (June 2009)
Pages
: 184
Format:
PDF

The following is a list of topics contained in the Perkins Shop Manual:

Disassembly and Assembly Section
Fuel Priming Pump – Remove and Install (Electric Fuel Priming Pump)
Fuel Priming Pump – Remove and Install (Manual Priming Pump)
Fuel Filter Base – Remove and Install (Secondary Fuel Filter)
Fuel Transfer Pump – Remove
Fuel Transfer Pump – Install
Fuel Manifold (Rail) – Remove and Install
Fuel Injection Lines – Remove
Fuel Injection Lines – Install
Fuel Injection Pump – Remove
Fuel Injection Pump – Install
Fuel Injection Pump Gear – Remove
Fuel Injection Pump Gear – Install
Electronic Unit Injector – Remove
Electronic Unit Injector – Install
Turbocharger – Remove (Top Mounted Turbocharger)
Turbocharger – Remove (Side Mounted Turbochargers)
Turbocharger – Install (Top Mounted Turbocharger)
Turbocharger – Install (Side Mounted Turbochargers)
Wastegate Solenoid – Remove and Install
Exhaust Manifold – Remove and Install (Top Mounted Exhaust Manifold)
Exhaust Manifold – Remove and Install (Side Mounted Exhaust Manifold)
Exhaust Elbow – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Engine Oil Filter Base – Remove and Install
Engine Oil Cooler – Remove
Engine Oil Cooler – Install
Engine Oil Relief Valve – Remove and Install (Engines with a Balancer Unit)
Engine Oil Relief Valve – Remove and Install (Engines Without a Balancer Unit)
Engine Oil Pump – Remove and Install (Engines Without a Balancer Unit)
Water Pump – Remove
Water Pump – Install
Water Temperature Regulator – Remove and Install

Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Flywheel Housing – Remove and Install
Crankshaft Pulley – Remove and Install (Engines
With an Automatic Belt Tensioner)
Crankshaft Pulley – Remove and Install (Engines
Without an Automatic Belt Tensioner)
Crankshaft Front Seal – Remove and Install
Front Cover – Remove and Install
Gear Group (Front) – Remove and Install
Idler Gear – Remove
Idler Gear – Remove
Idler Gear – Remove
Idler Gear – Install
Idler Gear – Install
Idler Gear – Install
Housing (Front) – Remove
Housing (Front) – Install
Accessory Drive – Remove
Accessory Drive – Disassemble
Accessory Drive – Assemble
Accessory Drive – Install
Crankcase Breather – Remove and Install (Filtered
Breather)
Crankcase Breather – Remove and Install (Unfiltered
Breather)
Valve Mechanism Cover – Remove and Install
Valve Mechanism Cover Base – Remove and
Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove and Install
Camshaft Gear – Remove and Install
Camshaft Bearings – Remove and Install
Engine Oil Pan – Remove and Install (Aluminum and
Pressed Steel Oil Pans)
Engine Oil Pan – Remove and Install (Cast Iron Oil
Pan)
Balancer – Remove
Balancer – Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove (Connecting
rods in position)
Connecting Rod Bearings – Install (Connecting rods
in position)
Crankshaft Main Bearings – Remove and Install
(Crankshaft in position)
Crankshaft – Remove
Crankshaft – Install
Crankshaft Timing Ring – Remove and Install
Crankshaft Gear – Remove and Install
Bearing Clearance – Check
Crankshaft Position Sensor – Remove and
Install
Position Sensor (Fuel Injection Pump) – Remove and
Install
Coolant Temperature Sensor – Remove and
Install
Engine Oil Pressure Sensor – Remove and Install

Fuel Pressure Sensor – Remove and Install
Inlet Air Temperature Sensor – Remove and
Install
Glow Plugs – Remove and Install
V-Belts – Remove and Install (Engines Without an
Automatic Belt Tensioner )
Alternator Belt – Remove and Install (Engines With
an Automatic Belt Tensioner)
Fan – Remove and Install
Fan Drive – Remove and Install
Electronic Control Module – Remove and Install
ECM Mounting Bracket – Remove and Install
Alternator – Remove (Engines Without an Automatic
Belt Tensioner)
Alternator – Remove (Engines With an Automatic Belt
Tensioner)
Alternator – Install (Engines Without an Automatic
Belt Tensioner)
Alternator – Install (Engines With an Automatic Belt
Tensioner)
Electric Starting Motor – Remove and Install
Air Compressor – Remove and Install
Vacuum Pump – Remove and Install
Index Section
Index

Contains Specifications, Illustrations and Procedures

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