Perkins 1103, 1004 (A, B, C) Engine Complete Repair Manual

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Covers: Perkins 1103A, 1103B, 1103C, 1104A, 1104C Diesel Engine

  • Engine codes: DC, DD, DF, DG, DJ, DK, RE, RG, RJ, RR, RS, RT

Pages: 388
Format:
PDF
File size: 15mb
Compatibility: Windows/Mac/Tablet
Notes: Download only. Please verify engine code is covered.

This repair manual set contains five manuals in one to give the technician the most complete information available for maintaining, repairing, overhauling and troubleshooting the Perkins 1103A, 1103B, 1103C, 1104A, 1104C industrial diesel engines.

Topics in the Perkins 1103, 1104 Engine Complete Repair Manual:

Perkins 1103, 1004 Engine Operation and Maintenance Manual

  • Safety
  • Product Information
  • Operation
  • Maintenance

Perkins 1103, 1104 Engine Specifications Manual

  • Engine Design
  • Fuel Injection Lines
  • Fuel Injection Pump (Delphi DP210 DPA and DPG fuel injection pumps)
  • Fuel Injection Pump (Bosch EPVE for the 1104 engines only)
  • Fuel Injection Pump (Delphi STP)
  • Fuel Injectors
  • Fuel Transfer Pump
  • Lifter Group
  • Rocker Shaft
  • Valve Mechanism Cover
  • Cylinder Head Valves
  • Cylinder Head
  • Turbocharger
  • Exhaust Manifold
  • Camshaft
  • Camshaft Bearings
  • Engine Oil Filter
  • Engine Oil Pump
  • Engine Oil Pressure
  • Engine Oil Bypass Valve
  • Engine Oil Pan
  • Crankcase Breather
  • Water Temperature Regulator and Housing
  • Water Pump
  • Cylinder Block
  • Crankshaft
  • Crankshaft Seals
  • Connecting Rod Bearing Journal
  • Main Bearing Journal
  • Connecting Rod
  • Piston and Rings
  • Piston Cooling Jet
  • Front Housing and Covers
  • Gear Group (Front)
  • Flywheel
  • Flywheel Housing
  • Crankshaft Pulley
  • Fan Drive
  • Engine Lifting Bracket
  • Alternator
  • Starter Motor
  • Glow Plugs

Perkins 1103, 1104 Engine Systems Operation Manual

Perkins 1103, 1104 Engine Testing and Adjusting Manual

  • Fuel System
  • Air Inlet and Exhaust System
  • Lubrication System
  • Cooling System
  • Basic Engine
  • Electrical System

Perkins 1103, 1104 Engine Disassembly and Assembly Manual

  • Fuel Filter Base – Remove and Install
  • Fuel Injection Lines – Remove
  • Fuel Injection Lines – Install
  • Fuel Injector Cover – Remove and Install (If Equipped)
  • Fuel Injection Pump – Remove (Delphi DP210)
  • Fuel Injection Pump – Remove (Delphi STP)
  • Fuel Injection Pump – Remove (Delphi DPG)
  • Fuel Injection Pump – Remove (Bosch EPVE for the 1104 engines only)
  • Fuel Injection Pump – Remove (Delphi DPA)
  • Fuel Injection Pump – Install (Delphi DP210)
  • Fuel Injection Pump – Install (Delphi STP)
  • Fuel Injection Pump – Install (Delphi DPG)
  • Fuel Injection Pump – Install (Bosch EPVE for the 1104 engines only)
  • Fuel Injection Pump – Install (Delphi DPA)
  • Fuel Injector – Remove
  • Fuel Injector – Install
  • Turbocharger – Remove
  • Turbocharger – Install
  • Exhaust Manifold – Remove and Install
  • Exhaust Elbow – Remove and Install (If Equipped)
  • Inlet and Exhaust Valve Springs – Remove and Install
  • Inlet and Exhaust Valves – Remove and Install
  • Inlet and Exhaust Valve Guides – Remove and Install
  • Inlet and Exhaust Valve Seat Inserts – Remove and Install
  • Engine Oil Filter Base – Remove and Install
  • Engine Oil Cooler – Remove
  • Engine Oil Cooler – Install
  • Engine Oil Relief Valve – Remove and Install (Engine Oil Pump)
  • Engine Oil Relief Valve – Remove and Install (Balancer Unit for the 1104 engines only)
  • Engine Oil Pump – Remove (Engines Without a Balancer)
  • Engine Oil Pump – Install (Engines Without a Balancer)
  • Water Pump – Remove
  • Water Pump – Disassemble
  • Water Pump – Assemble
  • Water Pump – Install
  • Water Temperature Regulator – Remove and Install
  • Flywheel – Remove
  • Flywheel – Install
  • Crankshaft Rear Seal – Remove
  • Crankshaft Rear Seal – Install
  • Crankshaft Wear Sleeve (Rear) – Remove
  • Crankshaft Wear Sleeve (Rear) – Install
  • Flywheel Housing – Remove and Install
  • Crankshaft Pulley – Remove and Install
  • Crankshaft Front Seal – Remove
  • Crankshaft Front Seal – Install
  • Crankshaft Wear Sleeve (Front) – Install
  • Front Cover – Remove and Install
  • Gear Group (Front) – Remove
  • Gear Group (Front) – Install
  • Idler Gear – Remove and Install
  • Housing (Front) – Remove
  • Housing (Front) – Install
  • Accessory Drive – Remove and Install
  • Crankcase Breather – Remove and Install
  • Valve Mechanism Cover – Remove and Install
  • Rocker Shaft and Pushrod – Remove
  • Rocker Shaft – Disassemble
  • Rocker Shaft – Assemble
  • Rocker Shaft and Pushrod – Install
  • Cylinder Head – Remove
  • Cylinder Head – Install
  • Lifter Group – Remove and Install
  • Camshaft – Remove and Install
  • Camshaft Gear – Remove and Install
  • Camshaft Bearings – Remove and Install
  • Engine Oil Pan – Remove and Install
  • Balancer – Remove (Some 1104 Engines Only)
  • Balancer – Install (Some 1104 Engines Only)
  • Piston Cooling Jets – Remove and Install
  • Pistons and Connecting Rods – Remove
  • Pistons and Connecting Rods – Disassemble
  • Pistons and Connecting Rods – Assemble
  • Pistons and Connecting Rods – Install
  • Connecting Rod Bearings – Remove
  • Connecting Rod Bearings – Install
  • Crankshaft Main Bearings – Remove
  • Crankshaft Main Bearings – Install (Crankshaft in Position)
  • Crankshaft – Remove
  • Crankshaft – Install
  • Crankshaft Gear – Remove and Install
  • Bearing Clearance – Check
  • Glow Plugs – Remove and Install (If Equipped)
  • V-Belts – Remove and Install
  • Fan – Remove and Install
  • Fan Drive – Remove and Install
  • Alternator – Remove
  • Alternator – Install
  • Electric Starting Motor – Remove and Install
  • Vacuum Pump – Remove and Install (Some 1104 engines only)
  • Hydraulic Pump (Steering) – Remove
  • Hydraulic Pump (Steering) – Instal

Perkins 1103, 1104 Special Instructions – Perkins Logic Control Governor

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