Perkins 402D, 403D, 404D Engine Disassembly & Assembly Shop Manual

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Covers: Perkins 402D, 403D, 404D Industrial Engine Disassembly and Assembly with serial prefix

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Pages: 108
Format:
PDF
Compatibility: Windows/Mac/Tablet

Topics in the Perkins 402D, 403D, 404D Engine Disassembly & Assembly Shop Manual

Disassembly and Assembly Section
Fuel Filter Base – Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Fuel Filter Base – Remove and Install (402D-05 and 403D-07 Engines)
Fuel Transfer Pump – Remove and Install (Mechanical
Fuel Transfer Pump)
Fuel Transfer Pump – Remove and Install (Electrical
Fuel Transfer Pump)
Fuel Injection Lines – Remove and Install
Fuel Shutoff Solenoid – Remove and Install
Fuel Injection Pump – Remove and Install
Fuel Injector – Remove and Install
Turbocharger – Remove and Install
Exhaust Manifold – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Engine Oil Line – Remove and Install
Engine Oil Cooler – Remove and Install
Engine Oil Relief Valve – Remove and Install
Engine Oil Pump – Remove
Engine Oil Pump – Install
Water Pump – Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Water Pump – Remove and Install (402D-05 and 403D-07 Engines)
Water Temperature Regulator Housing – Remove and Install
Water Temperature Regulator – Remove and Install (402D-05 and 404D-07 Engines)
Water Temperature Regulator – Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove and Install
Crankshaft Wear Sleeve (Rear) – Remove and Install
Flywheel Housing – Remove and Install
Flywheel Housing – Remove and Install (Engines with
Flywheel Housing and Back Plate)
Crankshaft Pulley – Remove and Install
Crankshaft Front Seal – Remove and Install
Housing (Front) – Remove
Housing (Front) – Disassemble
Housing (Front) – Assemble
Housing (Front) – Install
Crankcase Breather – Remove and Install (Turbocharged Engines)
Crankcase Breather – Remove and Install (Naturally Aspirated Engines)
Valve Mechanism Cover – Remove and Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble (403D-15, 403D-15T,
403D-17, 404D-22, 404D-22T and 404D-22TA Engines)
Rocker Shaft – Disassemble (402D-05, 403D-07,
403D-11 and 404D-15 Engines)
Rocker Shaft – Assemble (403D-15, 403D-15T,403D-17, 404D-22, 404D-22T and 404D-22TA Engines)
Rocker Shaft – Assemble (402D-05, 403D-07, 403D-11 and 404D-15 Engines)
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove
Camshaft – Disassemble
Camshaft – Assemble
Camshaft – Install
Engine Oil Pan – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove (Connecting rods in position)
Connecting Rod Bearings – Install (Connecting rods in position)
Connecting Rod Bearings – Install
Crankshaft Main Bearings – Remove
Crankshaft Main Bearings – Install
Crankshaft – Remove
Crankshaft – Install
Bearing Clearance – Check
Coolant Temperature Switch – Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Coolant Temperature Switch – Remove and Install (402D-05 and 403D-07 Engines)
Engine Oil Pressure Switch – Remove and Install
Glow Plugs – Remove and Install
V-Belts – Remove and Install
Fan – Remove and Install
Alternator – Remove and Install (65 Amp and 85 Amp Alternators)
Alternator – Remove and Install (55 Amp Alternator)
Alternator – Remove and Install (40 Amp Alternator)
Alternator – Remove and Install (14 Amp and 15 Amp Alternators)
Electric Starting Motor – Remove and Install

Contains Detailed 402D, 403D, 404D Engine Specifications, Illustrations and Procedures

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