Perkins 1103D Engine Disassembly & Assembly Shop Manual



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Covers: Perkins 1103D Industrial Engine Disassembly and Assembly. Serial numbers:

  • XK (Engine)
  • XL (Engine)
  • XM (Engine)

Pages: 128
Compatibility: Windows/Mac/Tablet

The following is a list of topics contained in the Shop Manual:

Fuel Priming Pump and Fuel Filter Base – Remove and Install
Fuel Injection Lines – Remove and Install
Fuel Injector Cover – Remove and Install
Fuel Injection Pump – Remove
Fuel Injection Pump – Install
Fuel Injection Pump Gear – Remove
Fuel Injection Pump Gear – Install
Fuel Injector – Remove
Fuel Injector – Install
Turbocharger – Remove
Turbocharger – Install
Exhaust Manifold – Remove and Install
Exhaust Elbow – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Engine Oil Filter Base – Remove and Install
Engine Oil Cooler – Remove
Engine Oil Cooler – Install
Engine Oil Relief Valve – Remove and Install
Engine Oil Pump – Remove and Install
Water Pump – Remove
Water Pump – Install
Water Temperature Regulator – Remove and Install

Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Flywheel Housing – Remove and Install
Crankshaft Pulley – Remove and Install
Crankshaft Front Seal – Remove and Install
Crankshaft Wear Sleeve (Front) – Remove and Install
Front Cover – Remove and Install
Gear Group (Front) – Remove and Install
Idler Gear – Remove
Idler Gear – Install
Housing (Front) – Remove
Housing (Front) – Install
Accessory Drive – Remove
Accessory Drive – Disassemble
Accessory Drive – Assemble
Accessory Drive – Install
Crankcase Breather – Remove and Install (Naturally Aspirated Engines)
Crankcase Breather – Remove and Install (Turbocharged Engines with Unfiltered Breather)
Crankcase Breather – Remove and Install (Turbocharged Engines with Filtered Breather)
Valve Mechanism Cover – Remove and Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove and Install
Camshaft Gear – Remove and Install
Camshaft Bearings – Remove and Install
Engine Oil Pan – Remove and Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove (Connecting rods in position)
Connecting Rod Bearings – Install (Connecting rods in position)
Crankshaft Main Bearings – Remove and Install (Crankshaft in position)
Crankshaft – Remove
Crankshaft – Install
Crankshaft Gear – Remove and Install
Bearing Clearance – Check
Glow Plugs – Remove and Install
V-Belts – Remove and Install
Fan – Remove and Install
Fan Drive – Remove and Install
Alternator – Remove
Alternator – Install
Electric Starting Motor – Remove and Install

Contains Specifications, Illustrations and Procedures


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