Diesel Engine, Truck, Heavy Equipment Service Manuals

Mack MP10 (EPA07) Diesel Engine Service Repair Manual

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Product Description

 High definition, searchable, printable PDF  Instant download

Covers: Mack MP10 Diesel Engine (2007 Emissions)  — service, repair and major overhaul procedures
Pages: 360
Format: PDF
Compatibility: Windows/Mac/Tablet

The MACK MP10 is a 16 liter (982 CID) engine with electronic unit injectors, a cooled Exhaust Gas Recirculation (EGR) system, a Diesel Particulate Filter (DPF) system, a Holset Variable Geometry Turbocharger (VGT) and the PowerLeash engine brake as standard equipment. The engine conforms to year 2007 Environmental Protection Agency (EPA) requirements.

The following is a list of topics contained in the MP10 (EPA07) Service Repair Manual:

INTRODUCTION
SAFETY INFORMATION
Advisory Labels
Service Procedures and Tool Usage
EXPLANATION OF NUMERICAL CODE
CONVERSION CHART
ABOUT THE MACK MP10 ENGINE
Service Precautions Summary
VISUAL IDENTIFICATION
MP10 ENGINE MODEL IDENTIFICATION
Engine Information Plate
Engine Serial Number Identification
DESCRIPTION AND OPERATION
MACK MP10 US07 ENGINE DESIGN FEATURES
Engine Components
Lubrication System
Crankcase Ventilation
Fuel System
PowerLeash™ Engine Brake
Exhaust Gas Recirculation System
Exhaust Aftertreatment System
Air Intake System
Variable Geometry Turbocharger
Cooling System
Engine Management System
GLOSSARY OF TERMS
COMPONENT LOCATOR
MP10 ENGINE COMPONENT LOCATION VIEWS
TROUBLESHOOTING
ENGINE SYMPTOM DIAGNOSIS
Troubleshooting Technique
Noise and Vibration
ENGINE CHECKS AND TESTS
Special Tools
Camshaft Sensor Depth, Check
Camshaft Timing, Check
Crankcase Ventilation, Check
Cylinder Head, Pressure Test
Cylinder Liner and Piston Wear, Check
EGR Cooler, Pressure Test
Engine Compression, Test
Flywheel Housing Runout, Check
Oil Cooler, Pressure Test
Rocker Arm, Check
Thermostat, Check
Valve Guide Wear, Check
MAINTENANCE
COOLING SYSTEM MAINTENANCE
Special Tools
Coolant Drain Outlets
Coolant Filter
Drive Belt, Replacement
FUEL SYSTEM MAINTENANCE
Special Tool
Fuel Filter Replacement
UNIT INJECTOR CLEANING
Preliminary Steps
Cleaning and Inspection
Final Steps
LUBRICATION SYSTEM MAINTENANCE
Special Tool
Oil Level Check
Oil and Filter Change Procedure
Crankcase Ventilation System
Piston Cooling Valve, Replacement
EXHAUST AFTERTREATMENT SYSTEM (EATS) MAINTENANCE
Special Tools
Diesel Particulate Filter (Compact), Replacement
Diesel Particulate Filter (VBOC), Replacement
Aftertreatment Fuel Injector (AFI)
REPAIR INSTRUCTIONS
ENGINE REPLACEMENT
Special Tools
General Instructions
Engine Removal
Engine Installation
ENGINE FINAL PREPARATION AND OPERATIONAL CHECK
Filter Element Installation
Engine Lubrication System
Turbocharger
Cooling System
Fuel System
Engine Operational Check
CYLINDER HEAD PROCEDURES
Special Tools
Valve Cover, Replacement
Solenoid Valve, Compression Brake, Replacement
Rocker Arms, Replacement (ALL)
Camshaft, Replacement
Camshaft Bearing Brackets, Replacement
Unit Injector, Replacement (One)
Copper Sleeve, Unit Injector, Replacement
Cylinder Head, Replacement
Valves, Replacement
Valve Guides, Replacement
Valve Stem Seal, Replacement
Valve Seat, Replacement
Valve and Unit Injector Adjustment
TIMING GEAR PROCEDURES
Special Tools
Timing Gear Cover, Replacement
Timing Gears, Replacement (All)
Sealant, Timing Gear Plate, Replacement
CYLINDER BLOCK PROCEDURES
Special Tools
Oil Pan, Replacement
Engine Stiffening Frame, Replacement
Main Bearings, Replacement (All)
Crankshaft, Replacement
Cylinder Liners and Pistons, Replacement
Flywheel Housing, Replacement
Sealant, Crankshaft Cover, Replacement
Crankshaft Seal, Replacement (Rear)
LUBRICATION SYSTEM PROCEDURES
Special Tools
Oil Cooler, Replacement
Oil Pump, Replacement
Gasket, Oil Filter Housing, Replacement
Piston Cooling Nozzle, Replacement
Piston Cooling Valve, Replacement
Oil Cooler Overflow Valve, Replacement
Safety Valve, Oil Pressure, Replacement
FUEL SYSTEM PROCEDURES
Special Tool
Fuel Feed Pump, Replacement
Fuel Filter Housing, Replacement
Fuel Overflow Valve, Replacement
INLET AND EXHAUST SYSTEM PROCEDURES
Special Tools
Injector, Aftertreatment, Replacement
Shut-Off Valve, Aftertreatment, Replacement
Separator, Crankcase Ventilation, Replacement
Discharge Recirculation Valve, Replacement
EGR Cooler Replacement
EGR Cooler Cleaning
EGR Pipe (Cooler Inlet), Replacement
EGR Valve Replacement
EGR Venturi Tube Replacement
Exhaust Manifold Replacement
Inlet Manifold, Replacement
Turbocharger, Replacement
Turbocharger Smart Remote Actuator (SRA) Replacement
EXHAUST AFTERTREATMENT SYSTEM (EATS), PROCEDURES
NOx Sensor and Control Module, Replacement
COOLING SYSTEM PROCEDURES
Special Tools
Coolant Pump, Replacement
Fan Hub, Replacement
Thermostat, Replacement
CONTROL SYSTEM PROCEDURES
Engine Control Unit, Replacement
SPECIFICATIONS
MP10 US07 ENGINE MECHANICAL SPECIFICATIONS
Material and Dimensional Data
Engine Component Torque Specifications (Critical Fasteners)
Standard Bolt and Nut Torque Values
ENGINE GASKETS, LUBRICANTS AND SEALANTS
Gasket and Seal Reuse
Lubricants and Sealants
SCHEMATIC & ROUTING DIAGRAMS
MP10 ENGINE SYSTEM SCHEMATICS
Engine Fluid Flow
Drive Belt Routing
SPECIAL TOOLS & EQUIPMENT
ENGINE SERVICE TOOLS
Special Tools for Engine Overhaul
INDEX

Contains Specifications, Illustrations and Procedures

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