Mack E7 Diesel Engine Overhaul Repair Manual

Covers: Mack E7 Diesel Engine with Bosch P7100/P8500 Mechanical Injection Pump
Pages: 303
Format: PDF
File size: 30mb
Works with: Windows/Mac/Tablet
Notes: Searchable, printable, instant download

Covers Mack E7 diesel engine disassembly, bench procedures, assembly, setup and adjustments, and basic mechanical troubleshooting. Full specs including torque data are also included. This PDF repair/shop manual applies to Mack E7 models with Bosch mechanical injection pumps only. See Mack E7 E-Tech overhaul repair manual for newer models.

V-MAC electronic controls troubleshooting sold separately.

Topics:

• General Information
• Introduction
• Engine Model Identification
• Lubricants and Sealants
• Overhaul Part Replacement
• Specifications
• Torque Specifications
• Conversion Factors
• Special Tools
• Engine Removal
• Engine Disassembly
• Centri-max and Spin-on Filter Elements
• Mounting Engine in Stand
• Alternator
• Fan Assembly
• Fuel Filter Adapter Assembly
• Coolant Conditioner Element
• Thermostat
• Air Inlet Manifold
• Coolant Manifold
• Oil Cooler and Oil Filter Housing Assembly
• Water Pump
• Turbocharger
• Fuel Nozzle Inlet Tube Assembly
• Exhaust Manifold
• Valve Cover and Riser
• Rocker Arm, Valve Yoke and Push Rod
• Nozzle Holder
• Vibration Damper and Crankshaft Hub
• Air Compressor
• Injection Pump
• Econovance
• Oil Pan
• Oil Pump
• Timing Gear Cover
• Auxiliary Driveshaft
• Camshaft
• Piston and Connecting Rod Assembly
• Flywheel
• Flywheel Housing
• Main Bearing Cap
• Crankshaft
• Piston Cooling Spray Nozzle
• Cylinder Sleeve
• Bench Procedures
• Cylinder Block
• Auxiliary Driveshaft
• Connecting Rods
• Cylinder Heads
• Inlet and Exhaust Valves
• Valve Rocker Arm Shaft
• Dynatard Engine Brake
• Jacobs Engine Brake
• Setup and Adjustments
• Valve Yoke and Valve Lash Adjustments (Non-jake Brake Engine and Dynatard Equipped)
• Valve Yoke, Valve Lash and Slave Piston Adjustments (Jacobs Brake Engine)
• Injection Pump Fixed-timing Procedures
• Locating Piston Top Dead Center (Tdc)
• Engine Installation & Testing
• Final Preparation
• Rebuilt Engine Run-in Procedures
• Chassis-mounted Charge Air Cooling
• Troubleshooting
• Camshaft Timing Check
• Camshaft Lobe Lift Check
• Proper Fire Ring/cylinder Sleeve-top Combinations
• E7 Engine Serial Numbers, Jacobs Brake Application
• E7 Lubrication System
• E7 Cooling System
• Index