Mack E7 Diesel Engine Overhaul Repair Manual


Covers: Mack E7 Diesel Engine with Bosch P7100/P8500 Mechanical Injection Pump
Pages: 303
Format: PDF
File size: 30mb
Works with: Windows/Mac/Tablet
Notes: Searchable, printable, instant download

Covers Mack E7 diesel engine disassembly, bench procedures, assembly, setup and adjustments, and basic mechanical troubleshooting. Full specs including torque data are also included. This PDF repair/shop manual applies to Mack E7 models with Bosch mechanical injection pumps only. See Mack E7 E-Tech overhaul repair manual for newer models.

V-MAC electronic controls troubleshooting sold separately.


  • General Information
  • Introduction
  • Engine Model Identification
  • Lubricants and Sealants
  • Overhaul Part Replacement
  • Specifications
  • Torque Specifications
  • Conversion Factors
  • Special Tools
  • Engine Removal
  • Engine Disassembly
  • Centri-max and Spin-on Filter Elements
  • Mounting Engine in Stand
  • Alternator
  • Fan Assembly
  • Fuel Filter Adapter Assembly
  • Coolant Conditioner Element
  • Thermostat
  • Air Inlet Manifold
  • Coolant Manifold
  • Oil Cooler and Oil Filter Housing Assembly
  • Water Pump
  • Turbocharger
  • Fuel Nozzle Inlet Tube Assembly
  • Exhaust Manifold
  • Valve Cover and Riser
  • Rocker Arm, Valve Yoke and Push Rod
  • Nozzle Holder
  • Vibration Damper and Crankshaft Hub
  • Air Compressor
  • Injection Pump
  • Econovance
  • Oil Pan
  • Oil Pump
  • Timing Gear Cover
  • Auxiliary Driveshaft
  • Camshaft
  • Piston and Connecting Rod Assembly
  • Flywheel
  • Flywheel Housing
  • Main Bearing Cap
  • Crankshaft
  • Piston Cooling Spray Nozzle
  • Cylinder Sleeve
  • Bench Procedures
  • Cylinder Block
  • Auxiliary Driveshaft
  • Connecting Rods
  • Cylinder Heads
  • Inlet and Exhaust Valves
  • Valve Rocker Arm Shaft
  • Dynatard Engine Brake
  • Jacobs Engine Brake
  • Setup and Adjustments
  • Valve Yoke and Valve Lash Adjustments (Non-jake Brake Engine and Dynatard Equipped)
  • Valve Yoke, Valve Lash and Slave Piston Adjustments (Jacobs Brake Engine)
  • Injection Pump Fixed-timing Procedures
  • Locating Piston Top Dead Center (Tdc)
  • Engine Installation & Testing
  • Final Preparation
  • Rebuilt Engine Run-in Procedures
  • Chassis-mounted Charge Air Cooling
  • Troubleshooting
  • Camshaft Timing Check
  • Camshaft Lobe Lift Check
  • Proper Fire Ring/cylinder Sleeve-top Combinations
  • E7 Engine Serial Numbers, Jacobs Brake Application
  • E7 Lubrication System
  • E7 Cooling System
  • Index

SKU: MPM01495 Category: Tags: ,

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