Mack E5 2-Valve Diesel Engine Service Manual

$39.99

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Covers: Mack E5 2-Valve Head Diesel Engine (600 c.i.)
Pages: 167
Format: PDF
File size: 27mb
Compatibility: Windows/Mac/Tablet
Notes: Instant download only.

This Mack E5 two-valve head engine manual guides the technician through the engine overhaul process in the following order: 1. Remove the engine from the chassis and install on an engine stand. 2. Disassemble engine to the bare block. 3. Clean, inspect, and renew components for assembly. 4. Assemble and make adjustments to the engine. This downloadable manual is viewable on your computer or mobile device.

Latest edition, 1997.

Topics in the Mack E5 2-Valve Diesel Engine Service Manual:

  • SAFETY
  • ENGINE GENERAL SPECIFICATIONS
  • ENGINE COMPONENT SPECIFICATIONS
  • TORQUE SPECIFICATIONS
  • FITS AND LIMITS
  • LUBRICANTS AND SEALANTS
  • LUBRICATION SYSTEM SCHEMATIC
  • COOLING SYSTEM SCHEMATIC
  • FUEL INJECTION SYSTEM SCHEMATIC
  • SPECIAL TOOLS
  • CYLINDER HEAD SPECIFICATIONS
  • ENGINE TIMING COMPONENTS SPECIFICATIONS
  • PISTONS AND SLEEVES SPECIFICATIONS
  • PISTONS AND CONNECTING RODS SPECIFICATIONS
  • E5 (2V HEAD) ENGINE CRANKSHAFT DIMENSIONS AND SPECIFICATIONS
  • E5 (2V HEAD) ENGINE REMOVAL
  • E5 (2V HEAD) ENGINE DISASSEMBLY
  • BENCH PROCEDURES (E5 2V HEAD ENGINE COMPONENT OVERHAUL)
  • E5 (2V HEAD) ENGINE REASSEMBLY
  • E5 (2V HEAD) ENGINE BASIC TROUBLESHOOTING CHART
  • E5 (2V HEAD) ENGINE APPENDIX — FUEL INJECTION PUMP AND JACOBS ENGINE BRAKE SERVICE
  • SERVICE BULLETIN—INJECTION PUMP TIMING AND INSTALLATION PROCEDURE CORRECTIONS

Engine General Specifications
Characteristic Description
Cylinders 6 vertical, in-line (cylinder No. 1 is at flywheel end of
engine)
Cylinder heads 6
Bore and stroke 4.7244 x 5.7086 in. (120 x 145 mm)
Displacement 600 cubic inches (9.83 liters)
Compression ratio 17:1
Compression pressure (starter COLD cranking at 100–200
rpm)
400–550 psi at sea level. Subtract 20–25 psi for each 1000
feet above sea level.
Maximum difference between cylinders 75 psi
Firing order 1, 5, 3, 6, 2, 4
Coolant capacity (engine only) 36 quarts (34 liters)
Oil capacity
Quantity at oil change with filter replacement 28.5 quarts (27 liters)
Quantity at oil change without filter replacement 26.4 quarts (25 liters)

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