Mack ASET AI/AMI Diesel Engine Service Shop Manual
$19.99
Covers: Mack ASET AI/AMI Diesel Engine w/ EGR
Pages: 494
Format: PDF
File size: 43mb
Compatibility: Windows/Mac/Tablet
Notes: Searchable, printable, instant download
This manual is intended to provide technicians with a working knowledge of the Mack ASET AI/AMI diesel engines with internal EGR. Service and major overhaul procedures with detailed specifications and illustrations are included in this Shop Manual.
Topics:
INTRODUCTION
CONVERSION CHART
ABOUT THE MACK ASET AI/AMI DIESEL ENGINE
VISUAL IDENTIFICATION
ENGINE MODEL IDENTIFICATION
DESCRIPTION AND OPERATION
ENGINE DESIGN FEATURES
COMPONENT LOCATOR
COMPONENT LOCATION VIEW
ENGINE SYMPTOM DIAGNOSIS
CAMSHAFT TIMING AND LOBE LIFT CHECKS
CHASSIS-MOUNTED CHARGE AIR COOLING TESTS
CYLINDER HEAD AND CYLINDER BLOCK LEAK TEST PROCEDURE
ENGINE BRAKE TESTS (MACK POWERLEASH)
ENGINE BRAKE TESTS (J-TECH)
MAINTENANCE
LUBRICATION SYSTEM MAINTENANCE
FUEL FILTER ELEMENT REPLACEMENT
COOLANT CONDITIONER ELEMENT REPLACEMENT
DRIVE BELT REPLACEMENT AND TENSIONING
ENGINE REMOVAL
ENGINE DISASSEMBLY
CYLINDER BLOCK RECONDITIONING
CRANKSHAFT AND FLYWHEEL BENCH PROCEDURES
AUXILIARY SHAFT AND CAMSHAFT BENCH PROCEDURES
CONNECTING ROD AND PISTON BENCH PROCEDURES
CYLINDER HEAD OVERHAUL
VALVE ROCKER ARM SHAFT BENCH PROCEDURES
LUBRICATION SYSTEM BENCH PROCEDURES
COOLING SYSTEM COMPONENTS BENCH PROCEDURES
FUEL SYSTEM COMPONENT BENCH PROCEDURES
ENGINE REASSEMBLY
ENGINE INSTALLATION
IN-CHASSIS PART/COMPONENT PROCEDURES
ELECTRONIC UNIT PUMP REPLACEMENT (IN-CHASSIS)
CAMSHAFT REPLACEMENT (IN-CHASSIS)
EXHAUST VALVE YOKE PIN AND VALVE ROTATOR INSPECTION AND REPLACEMENT CRITERIA (IN-CHASSIS)
VALVE LIFTER H-RING DISLODGEMENT AND ALIGNMENT INSPECTIONS (IN-CHASSIS)
COOLING SYSTEM SERVICE PROCEDURES (IN-CHASSIS)
ENGINE SETUP AND ADJUSTMENTS
REBUILT ENGINE RUN-IN PROCEDURES
ENGINE MECHANICAL SPECIFICATIONS
ENGINE ASSEMBLY LUBRICANTS AND SEALANTS
ENGINE DRIVE BELT SPECIFICATIONS (ENGINES WITH FRONT-REDESIGN CONFIGURATION)
SCHEMATIC & ROUTING DIAGRAMS
ENGINE SYSTEMS SCHEMATICS
SPECIAL TOOLS & EQUIPMENT
ENGINE SPECIAL TOOLS
FASTENER IDENTIFICATION
TORQUE WRENCH USE
TURBOCHARGER FAILURE AND ACTIONS REQUIRED TO AVOID REPEAT FAILURE
INDEX
