Mack ASET AC Diesel Engine Service Shop Manual

Covers: Mack ASET AC Diesel Engine w/ EGR, 728 cu. in. (12 L)
Pages: 536
Format: PDF
File size: 48mb
Works with: Windows/Mac/Tablet
Notes: Searchable, printable, instant download

This publication is intended to provide technicians with a working knowledge of the Mack ASET AC diesel engine with cooled EGR. ASET is an acronym meaning Application Specific Engine Technology. The Mack ASET AC shop manual covers mechanical service and overhaul procedures, including step-by-step instructions, illustrations, diagrams and torque specs. View the PDF manual on your computer/tablet or print off pages as needed.

Latest edition. For electronic control system information, refer to the V-MAC III service manual.

Topics:

• Introduction
• Safety Information
• Conversion Chart
• About The Mack Aset Ac Diesel Engine
• Visual Identification
• Engine Model Identification
• Description And Operation
• Engine Design Features
• Glossary Of Terms
• Component Locator
• Component Location Views
• Engine Symptom Diagnosis
• Camshaft Timing And Lobe Lift Checks
• Chassis-mounted Charge Air Cooling Tests
• Cylinder Head And Cylinder Block Leak Test Procedure
• Engine Brake Tests (Mack Powerleash)
• Engine Brake Tests (J-tech™)
• Maintenance
• Lubrication System Maintenance
• Fuel Filter Element Replacement
• Coolant Conditioner Element Replacement
• Oil Coalescing Air Filter Replacement
• Drive Belt Replacement And Tensioning
• Engine Removal
• Engine Disassembly
• Cylinder Block Reconditioning
• Crankshaft And Flywheel Bench Procedures
• Auxiliary Shaft And Camshaft Bench Procedures
• Connecting Rod And Piston Bench Procedures
• Cylinder Head Overhaul
• Valve Rocker Arm Shaft Bench Procedures
• Lubrication System Bench Procedures
• Cooling System Components Bench Procedures
• Fuel System Component Bench Procedures
• Vtg System Bench Procedures
• Engine Reassembly
• Engine Installation
• Electronic Unit Pump Replacement (In-chassis)
• Camshaft Replacement (In-chassis)
• Exhaust Valve Yoke Pin And Valve Rotator Inspection And Replacement Criteria (In-chassis)
• Valve Lifter H-ring Dislodgement And Alignment Inspections (In-chassis)
• Eecu And Sensor Service Procedures (In-chassis)
• Cooling System Service Procedures (In-chassis)
• Egr System Service Procedures (In-chassis) For Aset™ Ac Engine
• Vtg Turbocharger Service Procedures
• Engine Setup And Adjustments
• Engine Speed And Position Sensors Installation And Adjustment
• Engine Final Preparation And Operational Check
• Rebuilt Engine Run-in Procedures
• Engine Mechanical Specifications
• Engine Assembly Lubricants And Sealants
• Engine Drive Belt Specifications
• Schematic & Routing Diagrams
• Engine Systems Schematics
• Special Tools & Equipment
• Engine Special Tools
• Appendix
• Fastener Identification
• Torque Wrench Use
• Turbocharger Failure And Actions Required To Avoid Repeat Failure