2006 Isuzu GM Commercial Truck 5.2L Diesel Service Manual

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Covers: 2006 Isuzu NPR, NPR-HD, NQR, NRR (GM / Chevrolet W3500, W4500, W5500, W5500HD) Medium-Duty Trucks

• 5.2L diesel model only (4HK1-TC)

Pages: 2,149
Format: PDF
File size: 88mb
Compatibility: Windows/Mac/Tablet

Topics:

General Information

• VIN and Identification
• Maintenance and Lubrication
• Standard Bolt Torque Specs

HVAC

• Heating and Ventilation, Air Conditioning
• Description and Operation
• Specifications
• Schematic and Connectors
• Diagnostic Information and Procedures
• Repair Instructions

Body, Cab and Accessories

• Cab and Chassis Electrical
• Circuit Diagrams
• Frame
• Cab Interior and Exterior
• Glass
• Sheet Metal and Grille
• Steel Tilt Cab
• Crew Cab

Steering

• Front End Alignment
• Steering Linkage
• Power Steering
• Steering Column
• Front Axle, Knuckle, Hub and Suspension
• Rear Suspension
• Wheels and Tires

Driveline and Rear Axle

• Rear Axle, Propeller Shaft Description and Diagnosis
• On-Vehicle Service
• Unit Repair of Differential Carrier Assembly
• Rear Axle, Propeller Shaft Specifications and Special Tools

Brakes

• Brakes Description and Operation
• Brakes Diagnostic Information and Procedure
• Brakes Inspection and Repair Instructions
• Brakes Specifications and Special Tools
• Vacuum Booster
• Brake Shoe, Lining and Drum
• Brake Disc and Caliper
• ABS
• Parking Brake

Engine (4HK1-TC)

• Engine Removal and Installation
• Engine Mount
• Troubleshooting
• Main Data and specifications
• Engine Mount
• Cylinder Head Cover
• Inlet Cover
• Turbocharger and Exhaust Manifold
• Timing Gear Train
  Rocker Arm Shaft Assembly
• Camshaft Assembly
• Valve Stem Seal and Valve Spring
• Cylinder Head
• Piston and Connecting Rod
• Flywheel
• Front Cover
• Crankshaft Front Oil Seal
• Crankshaft Rear Oil Seal
• Crankshaft
• Cylinder Block
• Oil Filter Assembly
• Oil Filter Cartridge
• Oil Cooler
• Oil Pan
• Oil Pump
• Oil Pressure Switch
• Air Cleaner Element
• Water Pump
• Thermostat
• Radiator and Intercooler
• Drive Belt
• Fuel Filter Assembly
• Fuel Filter Cartridge
• Fuel Injector
• Fuel Supply Pump
• Fuel Rail
• Fuel Sedimenter Switch
• Fuel Tank
• Fuel Tank Unit
• Battery
• Generator
• Starter
• Glow Plug Replacement
• Exhaust
• Exhaust Brake
• EGR

Engine Control System

• Specifications
• Description and Operation
• ECM
• Engine Controls Schematic
• Component Locator
• Diagnostic Information and Procedures
• DTC Codes
• Malfunction Indicator Lamp
• Engine Symptoms
• Electronic Controls Repair Instructions
• PTO System

Transmission/Transaxle

• Automatic Transmission Description and Operation, Specifications, Schematic and Component Locator
• Automatic Transmission Diagnostics (DTC)
• Automatic Transmission Repair Instructions
• Automatic Transmission Overhaul
• Automatic Transmission Component Installation
• Manual Transmission Description and Operation, Specifications, Schematic and Component Locator
• Manual Transmission Repair Instructions
• Clutch Service and Repair