Isuzu 6HK1, 6WG1 Tier 3 Diesel Engine Troubleshooting Manual

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Covers: Isuzu 6HK1, 6WG1 Tier 3 Diesel Engine (Industrial)
Pages: 376
Format: PDF
File size: 5mb
Compatibility: Windows/Mac/Tablet
Notes: Instant download only.

This troubleshooting manual is designed to assist with troubleshooting and diagnosing the engine according to factory standards. Includes error code charts, step-by-step troubleshooting instructions, detailed diagrams, illustrations and specifications. This troubleshooting manual is a must for diesel mechanics performing diagnostics on the engine. View this high-quality troubleshooting manual on your computer/tablet or print off pages as needed.

Topics in the Isuzu 6HK1, 6WG1 Tier 3 Diesel Engine Troubleshooting Manual:

List of error codes (table)

How to use this manual

Precautions on Service Work

Procedure of trouble diagnosis with an interview

How to use breaker box

Injector inspection procedure using thermo gun

Engine Control System

  • Description of function and operation
  • Engine Control Module (ECM)
  • Pin arrangement of engine control module (ECM)
  • Engine component location diagram (6HK1)
  • Engine component location diagram (6WG1)
  • Supply pump (6HK1)
  • Supply pump (6WG1)
  • SCV (suction control valve) (6HK1)
  • PCV (pressure control valve) (6WG1)
  • Fuel temperature (FT) sensor (B3)
  • G sensor (B50) (W6G1)
  • Common rail
  • Flow damper
  • Pressure limiter
  • Common rail pressure sensor (B52)
  • Injector
  • Engine coolant temperature (ECT) sensor (B1)
  • Crankshaft position (CKP) sensor (B49)
  • Camshaft position (CMP) sensor (6HK1)
  • Engine oil pressure sensor (B21)
  • Accelerator position (AP) sensor
  • Barometric pressure sensor (B48)
  • Intake air temperature (IAT) sensor (B6)
  • EGR position sensor (B53)
  • Boost pressure sensor (B47)
  • Boost temperature sensor (B51)
  • Description of components shown on the wiring diagram and electrical circuits of engine
  • Wiring diagram of engine control module (ECM) (6WG1)
  • Wiring diagram of engine control module (ECM) (6HK1)
  • Circuit diagram
  • Connector list

Trouble Shooting

  • Diagnosis of Service and support
  • Starting circuit system check
  • Starting system check
  • Fuel system check
  • Intake system check
  • Exhaust system check
  • EGR control system check
  • QOS system check
  • Error Code: 0087 (6WG1)
  • Error Code: 0088
  • Error Code: 0089
  • Error Code: 0090 (6HK1)
  • Error Code: 0090/1291 (6WG1)
  • Error Code: 0092/1292 (6WG1)
  • Error Code: 0107
  • Error Code: 0108
  • Error Code: 0112
  • Error Code: 0113
  • Error Code: 0117
  • Error Code: 0118
  • Error Code: 0182
  • Error Code: 0183
  • Error Code: 0192
  • Error Code: 0193
  • Error Code: 0201
  • Error Code: 0202
  • Error Code: 0203
  • Error Code: 0204
  • Error Code: 0205
  • Error Code: 0206
  • Error Code: 0219
  • Error Code: 0237
  • Error Code: 0238
  • Error Code: 0335
  • Error Code: 0336
  • Error Code: 0340 (6HK1)
  • Error Code: 0340 (6WG1)
  • Error Code: 0341 (6HK1)
  • Error Code: 0341 (6WG1)
  • Error Code: 0380
  • Error Code: 0487
  • Error Code: 0488
  • Error Code: 0522
  • Error Code: 0523
  • Error Code: 0601
  • Error Code: 0603
  • Error Code: 0606
  • Error Code: 0611
  • Error Code: 0612
  • Error Code: 1093 (6WG1)
  • Error Code: 1095
  • Error Code: 1112
  • Error Code: 1113
  • Error Code: 1173
  • Error Code: 1261
  • Error Code: 1262
  • Error Code: 1345
  • Error Code: 1630
  • Error Code: 1631
  • Error Code: 1632
  • Error Code: 1633
  • Error Code: 1634
  • Error Code: 1635
  • Error Code: 2104
  • Error Code: 2106

List of trouble symptoms

  • Engine start failure
  • Engine stall
  • Engine hunting, rough idling
  • Engine output shortage
  • Exhaust gas contains a lot of white smoke
  • Exhaust gas contains a lot of black smoke

Special tool

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