Detroit Diesel Series 60 EPA07 14.0L Engine Service Repair Manual

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Covers: Detroit Series 60 EPA07 14.0L Diesel Engine
Pages: 728
Format: PDF
File size: 41mb
Compatibility: Windows/Mac/Tablet
Notes: Instant download only

This PDF repair manual contains complete instructions on operation, adjustment (tune-up), preventive maintenance, and repair (including complete overhaul) for the EPA07 Series 60 inline diesel engine. The Detroit Series 60 EPA07 repair manual was written primarily for persons servicing and overhauling the engine. In addition, this manual contains all of the instructions essential to the operators and users. Basic maintenance and overhaul procedures are common to all Detroit EPA07 Series 60 Engines.

For electronic troubleshooting, see Series 60 EPA07 DDEC VI Troubleshooting Manual. For Aftertreatment troubleshooting, see EPA07 Aftertreatment Troubleshooting Manual.

Topics in the Detroit Diesel Series 60 EPA07 14.0L Engine Service Repair Manual:

General Information
1 Engine
1.1 Cylinder Block and Cylinder Liner
1.2 Cylinder Head
1.3 Valve and Injector Operating Mechanism
1.4 Valves, Springs, Guides, Inserts, Seals and Rotators
1.5 Engine Lifter Brackets
1.6 Rocker Cover
1.7 Crankshaft
1.8 Crankshaft Oil Seals
1.9 Crankshaft Main Bearings
1.10 Gear Case Cover
1.11 Gear Case
1.12 Crankshaft Vibration Damper
1.13 Crankshaft Pulley
1.14 Flywheel
1.15 Ring Gear
1.16 Flywheel Housing
1.17 Piston Assembly and Piston Ring
1.18 Piston and Connecting Rod Assembly
1.19 Connecting Rod
1.20 Cylinder Liner
1.21 Compact Gear Train and Engine Timing
1.22 Camshaft Gear Assembly and Camshaft Bearing
1.23 Adjustable Idler Gear Compact Gear Train
1.24 Bull Gear and Camshaft Idler Gear for the Compact Gear Train
1.25 Crankshaft Timing Gear and Timing Wheel
1.26 Accessory Drive
1.27 Jake Brake

2 Fuel System
2.1 Diesel Fuel System Overview
2.2 E3 Electronic Unit Injector
2.3 E3 Fuel Injector Tube
2.4 Fuel Pump
2.5 Diesel Fuel Filters (Spin-On)
2.6 Fuel Pro 382/382 Plus Fuel Filter System
2.7 Assembly Fuel Filter and Water Separator
2.8 Electronic Engine Control
2.9 DDEC VI Motor Control Module
2.10 Doser Block Assembly
2.11 Fuel Doser Valve
2.12 Accelerator Pedal Assembly
2.13 Turbo Speed Sensor
2.14 Intake Manifold Pressure Sensor
2.15 Oil Pressure Sensor
2.16 Oil Temperature Sensor
2.17 Intake Manifold Air Temperature Sensor
2.18 Engine Coolant Temperature Sensor
2.19 Camshaft Position Sensor Camshaft Gear Cover Mounted
2.20 Crankshaft Position Sensor
2.21 Engine Coolant Level Sensor

3 Lubrication System
3.1 Overview of Lubricating System
3.2 Oil Pump
3.3 Oil Pressure Regulator Valve
3.4 Oil Pressure Relief Valve
3.5 Oil Filter
3.6 Oil Filter Adaptor
3.7 Oil Cooler
3.8 Oil Level Dipstick Assembly
3.9 Oil Pan
3.10 Ventilating System
3.11 Crankcase Breather

4 Cooling System
4.1 Cooling System Overview
4.2 Water Pump
4.3 Thermostat
4.4 Coolant Pressure Control Cap
4.5 Engine Cooling Fan
4.6 Coolant Filter and Conditioner
4.7 Radiator

5 Fuel, Lubricating Oil, and Coolant
5.1 Fuel
5.2 Lubricating Oil (Diesel)
5.3 Coolant

6 Air Intake System
6.1 Air Intake System Overview
6.2 Air Cleaner
6.3 Intake Manifold
6.4 Turbocharger Electric Actuator
6.5 Turbocharger (Diesel)
6.6 Charge Air Cooler
6.7 Air Dryer

7 Exhaust System
7.1 Overview of Exhaust Manifold Components
7.2 Three-Piece Exhaust Manifold

8 Exhaust Gas Recirculation Components
8.1 Exhaust Gas Recirculation (EGR) Cooler
8.2 Exhaust Gas Recirculation (EGR) Valve
8.3 EGR Heater Plate
8.4 Delivery Pipe
8.5 EGR Rate Measurement System
8.6 Intake Throttle Valve and Adaptor
8.7 Exhaust Gas Recirculation (EGR) Mixer

9 Electrical Equipment
9.1 Overview of Electrical System
9.2 Battery Charging Alternator
9.3 Storage Battery
9.4 Cranking Motor
9.5 Fci Apex Terminal Installation and Removal Guidelines
9.6 Splicing Guidelines
Additional Information

10 Power Take-Off
10.1 Front Mounted Power Take-Off
10.2 Rear Engine Power Take-Off (REPTO) Assembly

11 Special Equipment
11.1 Air Compressor

12 Operation and Verification
12.1 Preparation for a First Time Start
12.2 Starting
12.3 Running
12.4 Stopping
12.5 Engine Run-in Instructions

13 Engine Tune-Up
13.1 Engine Tune-Up Procedures
13.2 Valve Lash Adjustments

14 Preventive Maintenance
14.1 Maintenance Overview
14.2 Daily Maintenance – All Applications
14.3 Maintenance of Vehicle Engines
14.4 Description of Maintenance Items
14.5 Cleaning Contaminated Lubrication Oil System

15 Storage
15.1 Preparing Engine for Storage
15.2 Restoring An Extended Storage Engine

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