Detroit Diesel Series 60 EPA07 14.0L Engine Service Manual (LATEST)

Covers: Detroit Series 60 EPA07 14.0L Diesel Engine (2007+)
Pages: 945
Format: PDF
File size: 56mb
Works with: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download

Updated 2020. This PDF service manual contains complete instructions on operation, tune-up, maintenance, and repair (including overhaul) for the Series 60 EPA07 diesel engine. The Detroit Series 60 EPA07 repair manual was written primarily for persons servicing and overhauling the engine.

For electronic troubleshooting, see Series 60 EPA07 DDEC VI Troubleshooting Manual. For Aftertreatment troubleshooting, see EPA07 Aftertreatment Troubleshooting Manual.

Topics:

General Information

Engine

• Cylinder Block and Cylinder Liner
• Cylinder Head
• Valve and Injector Operating Mechanism
• Valves, Springs, Guides, Inserts, Seals and Rotators
• Engine Lifter Brackets
• Rocker Cover
• Crankshaft
• Crankshaft Oil Seals
• Crankshaft Main Bearings
• Gear Case Cover
• Gear Case
• Crankshaft Vibration Damper
• Crankshaft Pulley
• Flywheel
• Ring Gear
• Flywheel Housing
• Piston Assembly and Piston Ring
• Piston and Connecting Rod Assembly
• Connecting Rod
• Cylinder Liner
• Compact Gear Train and Engine Timing
• Camshaft Gear Assembly and Camshaft Bearing
• Adjustable Idler Gear Compact Gear Train
• Bull Gear and Camshaft Idler Gear for the Compact Gear Train
• Crankshaft Timing Gear and Timing Wheel
• Accessory Drive
• Jake Brake

Fuel System

• Diesel Fuel System Overview
• E3 Electronic Unit Injector
• E3 Fuel Injector Tube
• Fuel Pump
• Diesel Fuel Filters (Spin-On)
• Fuel Pro 382/382 Plus Fuel Filter System
• Assembly Fuel Filter and Water Separator
• Electronic Engine Control
• DDEC VI Motor Control Module
• Doser Block Assembly
• Fuel Doser Valve
• Accelerator Pedal Assembly
• Turbo Speed Sensor
• Intake Manifold Pressure Sensor
• Oil Pressure Sensor
• Oil Temperature Sensor
• Intake Manifold Air Temperature Sensor
• Engine Coolant Temperature Sensor
• Camshaft Position Sensor Camshaft Gear Cover Mounted
• Crankshaft Position Sensor
• Engine Coolant Level Sensor

Lubrication System

• Lubrication System Overview
• Oil Pump
• Oil Pressure Regulator Valve
• Oil Pressure Relief Valve
• Oil Filter
• Oil Filter Adapter
• Oil Cooler
• Oil Level Dipstick
• Oil Pan
• Ventilating System
• Crankcase Breather

Cooling System

• Cooling System Overview
• Water Pump
• Thermostat
• Coolant Pressure Control Cap
• Cooling Fan
• Coolant Filter and Conditioner
• Radiator

Air Intake System

• Air Intake System Overview
• Air Cleaner
• Intake Manifold
• Turbocharger Electric Actuator
• Turbocharger
• Charge Air Cooler

Exhaust System

• Exhaust System Overview
• Three-Piece Exhaust Manifold

EGR Components

• EGR Cooler
• EGR Valve
• EGR Heater Plate
• Delivery Pipe
• EGR Rate Measuring System
• Intake Throttle Valve and Adaptor
• EGR Mixer

Electrical Equipment

• Overview of the Electrical System
• Alternator
• Storage Battery
• Cranking Motor
• FCI Apex Terminal Installation and Removal Guidelines
• Splicing Guidelines

Power Take-Off

• Front Mounted PTO
• Rear PTO

Special Equipment

• Air Compressor
• Air Compressor Unloader Valve

Operation and Verification

• Preparation for a First Time Start
• Starting
• Running
• Stopping
• Emergency Stopping
• Engine Run-in Instructions

Engine Tune-Up

• Engine Tune-Up Procedures
• Valve Lash Adjustments

Preventive Maintenance

• Description of Maintenance Items