Detroit Series 60 DDEC V Troubleshooting Manual

Covers: Detroit Series 60 DDEC V Troubleshooting & Diagnostics
Pages: 751
File size: 33mb
Format: PDF files (zipped)
Compatibility: Windows/Mac computers
Notes: Bookmarked, searchable, printable, instant download

This troubleshooting manual describes procedures to diagnose the Detroit Series 60 engine with DDEC V (5) electronic controls. In this manual you will find detailed step-by-step instructions and accurate illustrations to aid with troubleshooting the Series 60 DDEC V engine and control system. View the manual on your computer or print off pages as needed.

Publication dated 2008

Topics:

• Introduction
• Low Oil Pressure
• Misfiring Cylinder
• Starting Difficulty (Engine Rotates)
• No Start (Engine Will Not Rotate)
• Excessive Oil Consumption
• Excessive Crankcase Pressure
• Excessive Exhaust Smoke (Black or Gray)
• Excessive Blue Smoke
• Excessive White Smoke
• Rough Running or Stalling
• Low Power Concern
• High Engine Coolant Temperature
• Low Coolant Temperature
• Poor Fuel Economy
• Air Compressor Troubleshooting
• DDEC System
• DDEC Diagnostic Codes
• Basic Knowledge Required / Testing / Service Tools
• Intermittent Fault
• Flash Code 11 – VSG Voltage Low
• Flash Code 12 – VSG High
• Flash Code 13 – CLS/ECL Sensor Voltage Low/EGR Valve High
• Flash Code 14 – Coolant or Oil Temp Sensor High
• Flash Code 15 – Coolant or Oil Temp Sensor Low
• Flash Code 16 – CLS/ECL Sensor Voltage High
• Flash Code 21 – TPS/AP Sensor High
• Flash Code 22 – TPS/AP Sensor Low
• Flash Code 23 – Supply Fuel Temp Sensor High
• Flash Code 24 – Supply Fuel Temp Sensor Low
• Flash Code 26 – Auxiliary Shutdown Active
• Flash Code 27 – Intake Air Temp Sensor High
• Flash Code 28 – Intake Air Temp Sensor Low
• Flash Code 29 – TCI / TCO Temperature Low
• Flash Code 31 – Engine Brake Fault or Auxiliary Output #12–17
• Flash Code 32 – CEL/AWL / SEL/RSL Fault
• Flash Code 33 – TBS/IMP Sensor High
• Flash Code 34 – TBS/IMP Sensor Low
• Flash Code 35 – OPS/EOP Sensor High
• Flash Code 36 – OPS/EOP Sensor Low
• Flash Code 37 – FRS/Fuel Restriction Sensor Voltage High
• Flash Code 38 – FRS/Fuel Restriction Sensor Voltage Low
• Flash Code 39 – EGR Valve / VNT Vane Fault
• Flash Code 41 – Missing TRS/CKP Pulses or Extra SRS/CMP Pulses
• Flash Code 42 – Missing SRS/CMP Pulses or Extra TRS/CKP Pulses
• Flash Code 43 – Coolant Level Low
• Flash Code 44 – Coolant or Oil Temp High
• Flash Code 45 – Engine Oil Pressure Low
• Flash Code 46 – Battery Voltage Low
• Flash Code 47 – Air / Fuel Pressure High
• Flash Code 48 – Air / Fuel / EGR Pressure Low or EGR / TCI / TCO Temperature Low
• Flash Code 49 – TCO or TCI Temperature High
• Flash Code 51 – TCO or TCI Temperature Circuit Failed High
• Flash Code 52 – ECM/ECU Fault
• Flash Code 53 – ECM/ECU Memory Fault
• Flash Code 54 – VSS Fault
• Flash Code 55 – J1939 Data Link Fault
• Flash Code 56 – J1587 Data Link Fault
• Flash Code 58 — Cruise Control Input Fault
• Flash Code 61 – Injector Response Long
• Flash Code 62 – Auxilary Output #1, #2, #5–11 Fault
• Flash Code 63 – PWM Fault
• Flash Code 64, Turbo Speed
• Flash Code 65 – Air Filter Restriction Input Voltage High or Low
• Flash Code 66
• Flash Code 68 – Idle Validation Fault
• Flash Code 71 – Injector Response Short
• Flash Code 72 – Vehicle Overspeed
• Flash Code 73 — Air Filter Restriction High
• Flash Code 74 — OI Safety Loop
• Flash Code 75 – Battery Volt High
• Flash Code 77 – Exhaust Back Pressure Fault and Several Information Codes
• Flash Code 81 – Oil Level or Exhaust Temp Circuit Failed High
• Flash Code 82 – Oil Level or Exhaust Temp Circuit Failed Low
• Flash Code 83 – EGR Temp or EGR Delta-Pressure
• Flash Code 86 – PSG Sensor High
• Flash Code 87 – PSG Sensor Low
• Flash Code 89 – AECL Sensor Fault or Fuel Inlet Restriction High
• Engine Harness
• Vehicle Interface Harness
• Engine Wiring Schematics
• Vehicle Wiring Schematics
• DDEC Pro-Link/DDR Operation