Detroit Series 40E Engine Service Repair Manual

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Covers: Detroit Series 40E Engine (7.6L, 8.7L)
Pages: 456
Format: PDF
Compatibility: Windows/Mac/Tablet

This manual contains complete instructions on operation, adjustment (tune-up), preventive maintenance, and repair (including complete overhaul) for the basic Series 40E Engines. This manual was written primarily for persons servicing and overhauling the engine. In addition, this manual contains all of the instructions essential to the operators and users. Basic maintenance and overhaul procedures are common to all Detroit Series 40E Engines, and apply to all Detroit 40E engine models.

Topics in the Detroit Series 40E Engine Service Repair Manual:

  • General Information
  • 1 Engine
  • 1.1 Cylinder Head
  • 1.2 Road Draft Tube
  • 1.3 Valve Cover/Intake Manifold
  • 1.4 Supply Manifold
  • 1.5 Valve Lever (Rocker Arm) Assembly
  • 1.6 Camshaft
  • 1.7 Crankshaft and Main Bearings
  • 1.8 Crankshaft Gear
  • 1.9 Crankcase Reconditioning
  • 1.10 Crankshaft and Main Bearings
  • 1.11 Flywheel
  • 1.12 Flywheel Housing
  • 1.13 Flywheel Reconditioning
  • 1.14 Vibration Damper Assembly
  • 1.15 Oil Pick-Up Tube
  • 1.16 Piston and Piston Ring
  • 1.17 Piston and Rod Assembly
  • 1.18 Connecting Rods
  • 1.19 Cylinder Head Reconditioning
  • 1.20 Cylinder Head Assembly
  • 1.21 Timing Gear Train and Front Cover
  • 1.22 Mounting Engine On Stand
  • 2 Fuel System
  • 2.1 Fuel System
  • 2.2 Component Location – Engine Mounted ECM
  • 2.3 Fuel System Pump
  • 2.4 Electronic Controls
  • 2.5 ECM
  • 2.6 Verify Camshaft Position Sensor Clearance
  • 2.7 Engine Sensors and Connectors
  • 3 Lubrication System
  • 3.1 Overview of Lubrication System
  • 3.2 Lubricating Oil Pump
  • 3.3 Oil Filter and Header
  • 3.4 Oil Pan
  • 3.5 Oil Level Gage Tube Removal and Assembly
  • 3.6 High Pressure Lube Oil System
  • 4 Cooling System
  • 4.1 Cooling System Overview
  • 4.2 Water Pump
  • 4.3 Thermostat Operation
  • 4.4 Water Inlet Elbow
  • 4.5 Air-to-Air Intercooler
  • 4.6 Coolant Filter
  • 5 Fuel, Lubricating Oil, and Coolant
  • 5.1 Fuel
  • 5.2 Lubricating Oil
  • 5.3 Coolant
  • 6 Air Intake
  • 6.1 Air Induction System
  • 6.2 Turbocharger
  • 6.3 General Operation
  • 7 Exhaust System
  • 7.1 Overview of Exhaust System
  • 7.2 Exhaust System
  • 8 Electrical Equipment
  • 8.1 Main Engine Wiring Harness
  • 8.2 Storage Battery
  • 9 Power Take-Off
  • 9.1 Rear-Mounted Power Take-Off
  • 9.2 Front-Mounted Power Take-Off
  • 10 Special Equipment
  • 10.1 Air Compressor
  • 11 Operation and Verification
  • 11.1 Preparation for a First Time Start
  • 11.2 Starting
  • 11.3 Running
  • 11.4 Stopping
  • 11.5 Operating Conditions
  • 11.6 Engine Run-in Instructions
  • 12 Engine Tune-Up
  • 12.1 Engine Tune-Up Procedures
  • 12.2 Valve Lash Adjustments
  • 13 Preventive Maintenance
  • 13.1 Maintenance Overview
  • 13.2 Daily Maintenance
  • 13.3 Maintenance of Engines
  • 13.4 Maintenance Operations
  • 14 Storage
  • 14.1 Preparing Engine for Storage
  • 14.2 Restoring An Extended Storage Engine
  • 15 Service Tools

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