Diesel Engine, Truck, Heavy Equipment Service Manuals

Detroit Turbotronic 638 Engine Service Repair Manual

$19.99

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Product Description

 High definition, bookmarked, searchable, printable PDF  Instant download

Covers: Detroit / Turbotronic Series 638 Diesel Engine
Pages: 356
Format: PDF
Compatibility: Windows/Mac/Tablet

This repair manual contains complete instructions on operation, adjustment (tune-up), preventive maintenance and lubrication, and repair (including complete overhaul) for the Detroit Series 638 engine. This manual was written primarily for persons servicing and overhauling the Series 638 engine. In addition, this repair manual contains all of the instructions essential to the operators and users.‪

The following is a list of topics contained in the Series 638 Service Repair Manual:

General Information
1 Engine
1.1 Cylinder Block
1.2 Rocker Covers
1.3 Rocker Arm Assembly
1.4 Cylinder Head
1.5 Hydraulic Lifters
1.6 Front Cover
1.7 Vacuum Pump
1.8 Camshaft
1.9 Piston and Connecting Rod
1.10 Piston and Piston Ring
1.11 Connecting Rod
1.12 Crankshaft
1.13 Crankshaft Vibration Damper
1.14 Crankshaft Pulley
1.15 Front Oil Seal
1.16 Flywheel
1.17 Flywheel Housing
1.18 Cylinder Liner
1.19 Rear Main Bearing Carrier
1.20 Rear Main Seal (Flywheel Housing Installed)
1.21 Rear Main Seal (Flywheel Housing Removed)
2 Fuel System
2.1 Overview of Fuel System
2.2 Transfer Pump
2.3 Injector Pump
2.4 High Pressure Fuel Lines
2.5 Fuel Nozzle
2.6 Engine Speed Sensor
2.7 Coolant Temperature Sensor (ECM)
2.8 Coolant Temperature Switch (Dash Light)
2.9 Glow Plugs
2.10 Glow Plug Harness
3 Lubrication System
3.1 Overview of Lubrication System
3.2 Oil Pan
3.3 Oil Pump
3.4 Exterior Oil Line
3.5 Oil Filter Adaptor
3.6 Oil Pickup Tube
3.7 Oil Pressure Valve
3.8 Oil Dipstick Assembly
4 Cooling System
4.1 Overview of Cooling System
4.2 Water Pump
4.3 Engine Cooling Fan
4.4 Water Manifold
4.5 Thermostat
5 Fuel, Lubricating Oil, and Coolant
5.1 Fuel
5.2 Lubricating Oil
5.3 Coolant
6 Air Intake System
6.1 Overview of Air Intake System
6.2 Intake Manifold
6.3 Intake Manifold Elbow
6.4 Air Gas Recirculator Valve
6.5 Turbocharger
7 Exhaust System
7.1 Overview of Exhaust System
8 Electrical Equipment
8.1 Overview of Electrical System
8.2 Battery Charging Alternator
8.3 Starter
9 Power Take-Off
9.1 Rear-Mounted Power Take-Off
9.2 Front-Mounted Power Take-Off
10 Special Equipment
10.1 Special Equipment
11 Operation and Verification
11.1 Preparation for a First Time Start
11.2 Starting
11.3 Running
11.4 Stopping
11.5 Operating Conditions
11.6 Engine Run-in Instructions
12 Engine Tune-Up
12.1 Tune-Up Procedures
13 Preventive Maintenance
13.1 Overview of Preventive Maintenance
13.2 Daily Maintenance
13.3 Maintenance of Vehicle Engines
13.4 Description of Maintenance Items
14 Engine Storage
14.1 Preparing Engine for Storage
14.2 Restoring An Extended Storage Engine
15 Engine Will Not Crank or Cranks Slowly
15.1 Low Battery Voltage
15.2 No Voltage to Starter Solenoid
15.3 Starting Circuit Connections Loose or Corroded
15.4 Starter Motor Operating – Engine Will Not Crank
15.5 Starter Motor or Starter Solenoid Inoperative
16 Troubleshooting
16.1 Basic Knowledge Required
16.2 Testing the Electronic Control System
17 Service Tools
17.1 Service Tools

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