Detroit Series 60 EPA98/04 Engine Service Manual


Covers: Detroit Series 60 11.1L, 12.7L, 14L on-highway engines with DDEC I, II, III, IV, or V

  • Diesel and Natural Gas

Pages: 1,685
Format: PDF
Works with: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download

This manual contains complete instructions on operation, adjustment (tune-up), preventive maintenance, and repair (including complete overhaul) for the Detroit Series 60 diesel and natural gas engines. This service manual was written primarily for mechanics servicing and overhauling the Series 60 engine. In this service manual you will find detailed Series 60 mechanical repair instructions and illustrations. View this service manual on your computer or print off page as needed. This manual is also referred to as the Workshop Manual or Repair Manual.

DDEC troubleshooting manuals sold separately

Topics in the Detroit Series 60 EPA98/04 Engine Service Manual:

General Information

  • Clearance Of New Parts And Wear Limits
  • The Four Cycle Principle For Diesel Engines
  • Four Cycle Principle For Natural Gas Engines
  • General Description
  • General Specifications
  • Engine Model, Serial Number And Option Label
  • Replacing And Repairing
  • Disassembly
  • Cleaning
  • Safety Precautions
  • Engine Views
  • English To Metric Conversion
  • Decimal And Metric Equivalents
  • Specifications


  • Cylinder Block And Cylinder Liner
  • Cylinder Head
  • Valve And Injector Operating Mechanism
  • Valves, Springs, Guides, Inserts, Seals And Rotators
  • Engine Lifter Brackets
  • Rocker Cover
  • Crankshaft
  • Crankshaft Oil Seals
  • Crankshaft Main Bearings
  • Gear Case Cover Pre-egr
  • Gear Case Cover Egr Model
  • Gear Case Pre-egr)
  • Gear Case Egr Model
  • Crankshaft Vibration Damper
  • Crankshaft Pulley
  • Flywheel
  • Ring Gear
  • Flywheel Housing
  • Piston And Piston Ring
  • One-piece Piston Assembly And Piston Ring
  • Piston And Connecting Rod Assembly
  • Connecting Rod
  • Cylinder Liner
  • Gear Train And Engine Timing
  • Compact Gear Train And Engine Timing
  • Camshaft Gear Assembly Series 60 (Egr) Model
  • Thrust Plate Perimeter Seal
  • Camshaft And Camshaft Bearing
  • Camshaft Drive Gear
  • Adjustable Idler Gear Assembly
  • Adjustable Idler Gear Compact Gear Train
  • Bull Gear And Camshaft Idler Gear For The Compact Gear Train
  • Bull Gear And Camshaft Idler Gear Assembly
  • Crankshaft Timing Gear And Timing Wheel
  • Accessory Drive
  • Jake Brake
  • Additional Information

Fuel System

  • Diesel Fuel System Overview
  • Vehicle Safety For The Natural Gas Engine
  • N2 Electronic Unit Injector
  • N2 Fuel Injector Tube And O-ring
  • N3 Electronic Unit Injector
  • N3 Fuel Injector Tube
  • Fuel Pump With Separate Drive Shaft And Hub
  • Fuel Pump With One-piece Drive Shaft And Hub Assembly
  • Fuel Pump Drive
  • Diesel Fuel Filters (Spin-on)
  • Fuel Pro 380/380e Fuel Filter System
  • Fuel Filter Type For The Series 60g Engine
  • Assembly Fuel Filter And Water Separator
  • Electronic Engine Control
  • Ddec V Electronic Control Unit
  • Ddec Iii/iv Electronic Control Module
  • Ddec Ii Electronic Control Module
  • Ddec I
  • Programmable Read-only Memory (Prom) Ddec I
  • Electronic Distributor Unit Ddec I
  • Electronic Foot Pedal Assembly
  • Turbo Speed Sensor (Tss)
  • Turbo Boost Pressure Sensor
  • Air Intake Pressure Sensor
  • Oil Pressure Sensor
  • Oil Temperature Sensor
  • Air Temperature Sensor
  • Air Temperature Sensor For High Pressure Fuel System
  • Coolant Temperature Sensor
  • Synchronous Reference Sensor Gear Case Mounted
  • Synchronous Reference Sensor \ Camshaft Position Sensor Camshaft Gear Cover Mounted
  • Timing Reference Sensor
  • Coolant Level Sensor
  • Fuel Pressure Sensor
  • Fuel Temperature Sensor
  • Exhaust Gas Oxygen Sensor For Series 60g Engines
  • Exhaust Temperature Sensor For The Series 60g Engines

Lubrication System

Cooling System

Fuel, Lubricating Oil, And Coolant

Air Intake System

Exhaust System

Exhaust Gas Recirulation (EGR) Components

Electrical Equipment

Power Take-off

Special Equipment

Operation And Verification

Engine Tune-up

Preventive Maintenance

Ignition System

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