Detroit Diesel Series 55 Engine Service Repair Manual

$24.99

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Covers: Detroit Series 55 Diesel Engine (DDEC III equipped)
Pages: 455
Format: PDF
Compatibility: Windows/Mac/Tablet

This manual contains complete instructions on mechanical operation, adjustment (tune-up), preventive maintenance, lubrication, and repair (including complete overhaul) for Detroit Series 55 engines.

Topics in the Detroit Series 55 Service Repair Manual:

General Information
1 Engine
1.1 Cylinder Block
1.2 Cylinder Head
1.3 Rocker Cover and Breather Assembly
1.4 Valves
1.5 Engine Lifter Brackets
1.6 Crankshaft
1.7 Front Crankshaft Wear Sleeve
1.8 Crankshaft Oil Seals
1.9 Crankshaft Main Bearing Shells
1.10 Crankshaft Vibration Damper
1.11 Crankshaft Pulley
1.12 Flywheel
1.13 Flywheel Wear Sleeve
1.14 Ring Gear
1.15 Flywheel Housing
1.16 Piston and Piston Rings
1.17 Piston and Connecting Rod Assembly
1.18 Connecting Rod
1.19 Cylinder Liner
1.20 Camshaft
1.21 Camshaft Fuel Pump Drive Gear
1.22 Engine Brake Exhaust Valve
1.23 Decompression Valve Engine Brake (Dvb) Hydraulic Pump
1.24 Dvb Pump Oil Lines
1.25 Crankshaft Timing Gear/DDEC III Pulse Wheel
1.26 Camshaft Follower
Additional Information
2 Fuel System
2.1 Overview of Fuel System
2.2 Electronic Unit Pump
2.3 Injector Fuel Nozzle
2.4 Injector Nozzle Tube and O-Ring
2.5 Fuel Pump
2.6 Fuel Pump Drive Gear and Bearing
2.7 Fuel Filters (Spin-On)
2.8 Fuel Filter Housing Assembly
2.9 Electronic Engine Control
2.10 DDEC III
2.11 Assembly of Electronic Foot Pedal
2.12 Turbo Boost Pressure Sensor
2.13 Oil Pressure Sensor
2.14 Oil Temperature Sensor
2.15 Synchronous Reference Sensor
2.16 Timing Reference Sensor
2.17 Fuel Temperature Sensor
2.18 Air Temperature Sensor
2.19 External High Pressure Fuel Line
2.20 Internal High Pressure Fuel Line
3 Lubrication System
3.1 Overview of Lubricating System
3.2 Oil Pump
3.3 Oil Pressure Relief Valve
3.4 Piston Cooling Oil Injection Nozzle
3.5 Oil Filter
3.6 Oil Cooler
3.7 Oil Level Dipstick Assembly
3.8 Oil Pan
4 Cooling System
4.1 Overview of Cooling System
4.2 Water Pump
4.3 Thermostat
4.4 Coolant Pressure Control Cap
4.5 Engine Cooling Fan
4.6 Radiator
5 Fuel, Lubricating Oil, and Coolant
5.1 Fuel
5.2 Lubricating Oil
5.3 Coolant
6 Air Intake System
6.1 Overview of Air Intake System
6.2 Air Cleaner
6.3 Intake Manifold
6.4 Turbocharger
6.5 Charge Air Cooler
7 Exhaust System
7.1 Overview of Exhaust System
7.2 Exhaust Manifold
8 Electrical Equipment
8.1 Overview of Electrical System
8.2 Battery Charging Alternator
8.3 Storage Battery
8.4 Cranking Motor
8.5 DDEC III Wiring Harness
8.6 Metri-Pack 150 Series Connectors
8.7 Micro-Pack Series Connectors
8.8 Weather Pack and Metri-Pack 280 Series Connectors
8.9 Connector Tools
8.10 Splicing Guidelines
9 Power Take-Off
9.1 Rear-Mounted Power Take-Off
9.2 Front-Mounted Power Take-Off
10 Special Equipment
10.1 Air Compressor
10.2 Air Conditioner Compressor and Mounting Bracket
11 Operation and Verification
11.1 Preparation for a First Time Start
11.2 Starting
11.3 Running
11.4 Stopping
11.5 Operating Conditions
11.6 Engine Run-in Instructions
12 Engine Tune Up
12.1 Tune-Up Procedures of Engine
12.2 Adjustments of Valve Lash
13 Preventive Maintenance
13.1 Maintenance Overview
13.2 Daily Maintenance of All Applications
13.3 Maintenance of Vehicle Engines
13.4 Description of Maintenance Items
14 Storage
14.1 Preparing Engine for Storage
14.2 Restoring An Extended Storage Engine
6SE55

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