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Detroit DD13, DD15, DD16 Fuel System Shop Manual

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Covers: Detroit Diesel DD13 DD15, DD16 EPA07/10/GHG14 Diesel Fuel System (2- and 3- filter systems)

  • KM59 GEN1 & GEN2 Fuel System (two filter)
  • V5, V7 Fuel System (three filter)

Pages: 271
Format: PDF file
Compatibility: Windows/Mac/Tablet
File size: 47mb

This Shop Manual covers removal/installation procedures for the Detroit DD Platform fuel systems.

Topics in the Detroit DD13, DD15, DD16 Fuel System Shop Manual:

Fuel System Overview
Operation of the Fuel System
Amplified Pressure Common Rail System
Priming the Fuel System Using ESOC
Priming the Fuel System After Fuel Filter Change Using J47912 Priming Can
Priming the Fuel System After Fuel filter Change (Using Hand Primer on Fuel Filter Module)
Priming Port Pressures
Draining the Fuel System Using J48710
Description and Operation of the Fuel Filter Module
Fuel Hand Primer
Fuel Priming Valve
Supply Fuel Temperature Sensor
Removal of the Fuel Filter Module
Assembly of the Fuel Filter Module
Installation of the Fuel Filter Module
Description and Operation of the Gallery Bypass Valve
Removal of the Gallery Bypass Valve
Inspection of the Gallery Bypass Valve
Installation of the Gallery Bypass Valve
Description and Operation of the Fuel Prefilter
Removal of the Fuel Prefilter
Removal of the Fuel Pre-Filter Stand Pipe
Installation of the Fuel Prefilter
Installation of the Fuel Pre-Filter Stand Pipe
Description and Operation of the Water Seperator Coalescer
Removal of the Water Seperator Coalescer
Installation of the Water Seperator Coalecser
Description and Operation of the Final Filter
Removal of the Final Filter
Installation of the Final Filter
Removal of the Water Drain Bowl
Installation of The Water Drain Bowl
Removal of the Water Drain Valve
Installation of the Water Drain Valve
Removal of the Fuel Cooler
Installation of the Fuel Cooler
Description and Operation of the Low Pressure Fuel Pump
Removal of the Low Pressure Fuel Pump
Installation of the Low Pressure Fuel Pump
Description and Operation of the Low Pressure Fuel Flange
Removal of the Low Pressure Fuel Flange
Installation of the Low Pressure Fuel Flange
Description and Operation of the V5 and V7 Low Pressure Fuel Lines
Removal of the Low Pressure Fuel Pump Lines
Installation of the Low Pressure Fuel Pump Lines
Description and Operation of the Needle, Amplifier, and Pressure Limiting Valve Return Lines
Removal of the Needle, Amplifier, and Pressure Limiting Valve Return Lines
Installation of the Needle, Amplifier, and Pressure Limiting Valve Return Lines
Removal of the Needle Return Pressure Control Valve
Inspection of the Needle Return Pressure Control Valve
Installation of the Needle Return Pressure Control Valve
Description and Operation of the Hydrocarbon Doser Supply Pressure Control Valve
Removal of the HC Doser Fuel Supply Pressure Control Valve
Installation of the HC Doser Fuel Supply Pressure Control Valve
Description and Operation of the Pressure Relief Valve
Removal of the Pressure Relief Valve
Inspection of the Pressure Relief Valve and High Pressure Pump Housing
Installation of the Pressure Relief Valve
Description and Operation of the High Pressure Fuel Pump
High Pressure Fuel Pump
Bypass and Quantity Control Valves
Removal of the High Pressure Fuel Pump
Installation of the High Pressure Fuel Pump
Checking Fuel Pump Timing
Removal of the High Pressure Fuel Pump Drive Gear
Installation of the High Pressure Fuel Pump Drive Gear
Removal of the High Pressure Fuel Pump Locating Pin
Installation of the High Pressure Fuel Pump Locating Pin
Description and Operation of the High Pressure Fuel Flange
Removal of the High Pressure Fuel Flange
Installation of the High Pressure Fuel Flange
Description and Operation of the Two Stage Valve
Removal of the Two-Stage Valve
Inspection of the Two Stage Valve and High Pressure Pump Housing
Installation of the Two-Stage Valve
Removal of the Quantity Control Valve
Inspection of the Quantity Control Valve and High Pressure Pump Housing
Installation of the Quantity Control Valve
EPA07 Resetting Quantity Control Valve Adaptive Values
EPA10 Resetting Quantity Control Valve Adaptive Values
Description and Operation of the High Pressure Fuel Injector Lines
Removal of the High Pressure Fuel Injector Lines
Installation of the High Pressure Fuel Injector Lines
Removal of the High Pressure Fuel Rail Feed Lines
Inspection of the High Pressure Fuel Rail Feed Lines
Installation of the DD13 High Pressure Fuel Rail Feed Lines
Installation of the DD15 and DD16 High Pressure Fuel Rail Feed Lines
Description and Operation of the Fuel Rail
Fuel Rail Pressure Sensor
Removal of the Fuel Rail – Three-Filter System
Inspection of the Fuel Rail
Inspection of the Fuel Rail – Three-Filter System
Installation of the Fuel Rail – Three-Filter System
Description and Operation of the Pressure Limiting Valve
Removal of the Pressure Limiting Valve
Installation of the Pressure Limiting Valve
Resetting the Pressure Limiting Valve
Description and Operation of the Two-Piece Fuel Injector Wiring Harness
Removal of the Two-Piece Fuel Injector Wiring Harness
Inspection of the Two-Piece Fuel Injector Wiring Harness
Installation of the Two-Piece Fuel Injector Wiring Harness
Description and Operation of the One-Piece Fuel Injector Wiring Harness
Removal of the One-Piece Fuel Injector Wiring Harness
Inspection of the One-Piece Fuel Injector Wiring Harness
Installation of the One-Piece Fuel Injector Wiring Harness
Fuel Injection with Amplification
Actuation of the amplifier solenoid valve before actuation of the needle solenoid valve (Square)
Actuation of the amplifier solenoid valve parallel to actuation of the needle solenoid valve (Ramp)
Actuation of the amplifier solenoid valve after actuation of the needle solenoid valve (Boot)
Fuel Injection without Amplification
Description and Operation of the Fuel Injector
Removal of the Fuel Injector
Threshold Resetting and Learning
Description and Operation of the Fuel Injector Cup
Removal of the Fuel Injector Cup
Installation of the Fuel Injector Cup

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