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Detroit MBE 900 EPA07 Engine Service Manual (Latest Edition)

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Covers: Detroit MBE 900 Series EPA07 Diesel Engine
Pages: 562
Format: PDF
File size: 69mb
Compatibility: Windows/Mac/Tablet
Notes: Instant digital download. Covers mechanical repair only.

This service manual contains complete instructions on operation, adjustments (including valve lash), preventive maintenance, and repair (including complete overhaul) for the Detroit MBE 900 engine with 2007 emissions. This manual was written primarily for persons servicing and overhauling the engine. Basic maintenance and overhaul procedures are common to all Detroit MBE 900 EPA07 engines, and apply to all engine models.‪ Electronic/DDEC troubleshooting sold separately.

This downloadable manual is the latest edition available (2018)

Topics in the Detroit MBE 900 EPA07 Engine Service Manual:

General Information

  • General Description
  • Aftertreatment System
  • Engine Brakes – Pneumatic and Smart Remote Actuator (SRA2)
  • Electronic Engine Control System
  • Motor Control Module (MCM)
  • Engine Harness
  • Common Powertrain Controller (CPC)
  • Environmental Conditions
  • CPC to MCM – Vehicle Interface Harness (VIH)
  • Factory-installed Sensors
  • 2.3 General Description of the MBE 900 Exhaust Gas Recirculation System
  • Exhaust Gas Recirculation Air Flow (Single-Stage Turbocharger)
  • Exhaust Gas Recirculation Air Flow (Dual-Stage Turbocharger)
  • 2.4 Engine Views
  • Left Side View of MBE 900 Engine (Single Stage Turbocharger) and Components
  • Right Side View of MBE 900 Engine (Single Stage Turbocharger) and Components
  • Right Side View of MBE 900 Engine (Dual-Stage Turbocharger) and Components
  • Left Side View of MBE 900 Engine (Dual-Stage Turbocharger) and Components
  • 2.5 General Specifications
  • 2.6 Engine Identification
  • Engine Identification Number
  • Emission Label
  • Sensor Locations
  • 2.7 Safety Instructions and Precautions
  • Air
  • Batteries
  • Cleaning Agent
  • Clothing
  • Coolant System
  • Exhaust (Start/Run Engine)
  • Fire
  • Fluids and Pressure
  • Fluoroelastomer (Viton) Use
  • Flywheel
  • Fuel
  • Glasses
  • High Pressure Connection
  • Hot Component
  • Items Under Tension
  • Lifting Devices
  • Liquid Nitrogen
  • Lubricating Oil
  • Power Tools
  • Stands
  • Thermostats
  • Welding
  • Working on a Running Engine
  • Work Place
  • 2.8 English to Metric Conversion
  • 2.9 Decimal and Metric Equivalents
  • 2.10 Torque Specifications
  • 2.11 Engine Specifications
  • Engine Specifications
  • Engine Features
  • 2007 Power Ratings
  • Specification Sheets

Engine

  • 3.1 Cylinder Head Cover
  • Description and Operation of the Cylinder Head Cover
  • Removal of the Cylinder Head Cover
  • Installation of the Cylinder Head Cover
  • Removal of the Crankcase Vent Tube
  • Installation of the Crankcase Vent Tube
  • 3.2 Electrostatic Oil Separator and Drain Line
  • Description and Operation of the Electrostatic Oil Separator, and Drain Line
  • Removal of the Electrostatic Oil Separator Drain Line
  • Installation of the Electrostatic Oil Separator Drain Line
  • 3.3 Rocker Arm Frame
  • Description and Operation of the Rocker Arm Frame
  • Removal of the Rocker Arm Frame
  • Installation of the Rocker Arm Frame
  • 3.4 Cylinder Head
  • Description and Operation of the Cylinder Head
  • Removal of the Cylinder Head
  • Inspection of the Cylinder Head
  • Installation of the Cylinder Head
  • 3.5 Constant Throttle Valve (Engine Brake)
  • Description and Operation of the Constant Throttle Valve (Engine Brake)
  • Removal of the Constant-Throttle Valve
  • Installation of the Constant-Throttle Valve
  • 3.6 Front Radial Seal
  • Description and Operation of the Front Radial Seal
  • Removal of the Front Radial Seal
  • Installation of the Front Radial Seal
  • 3.7 Rear Radial Seal
  • Description and Operation of the Rear Radial Seal
  • Removal of the Rear Radial Seal
  • Installation of the Rear Radial Seal
  • 3.8 Crankshaft
  • Description and Operation of the Crankshaft
  • Removal of the Crankshaft
  • Measuring of the Crankshaft
  • Positioning the Crankshaft Radially
  • Installation of the Crankshaft
  • 3.9 Crankshaft Gear
  • Description and Operation of the Crankshaft Gear
  • Removal of the Crankshaft Gear
  • Installation of the Crankshaft Gear
  • 3.10 Oil Pump Drive Gear
  • Description and Operation of the Oil Pump Drive Gear
  • Removal of the Oil Pump Drive Gear
  • Installation of the Oil Pump Drive Gear
  • 3.11 Belt Pulley and Vibration Damper
  • Description and Operation of the Belt Pulley and Vibration Damper
  • Removal of the Vibration Damper
  • Inspection of the Vibration Damper
  • Installation of the Vibration Damper
  • 3.12 Flywheel
  • Description and Operation of the Flywheel
  • Removal of the Flywheel
  • Inspection of the Flywheel
  • Installation of the Flywheel
  • 3.13 Flywheel Ring Gear
  • Description and Operation of the Flywheel Ring Gear
  • Removal of the Flywheel Ring Gear
  • Installation of the Flywheel Ring Gear
  • 3.14 Pilot Bearing
  • Description and Operation of the Pilot Bearing
  • Removal of the Pilot Bearing
  • Installation of the Pilot Bearing
  • 3.15 Engine Barring Tool
  • Description and Operation of the Engine Barring Tool
  • Installation of the Engine Barring Tool
  • Removal of the Engine Barring Tool
  • 3.16 Flywheel Housing
  • Description and Operation of the Flywheel Housing
  • Removal of the Flywheel Housing
  • Inspection of the Flywheel Housing
  • Installation of the Flywheel Housing
  • 3.17 Pistons, Piston Rings and Connecting Rods
  • Description and Operation of Pistons, Piston Rings, and Connecting Rods
  • Removal of the Piston
  • Inspection of the Connecting Rod
  • Installation of the Piston
  • Removal of the Piston Rings
  • Inspection of the Piston and Piston Ring
  • Installation of the Piston Ring
  • 3.18 Connecting Rod Bearing
  • Description and Operation of the Connecting Rod Bearing
  • Replacement of the Connecting Rod Bearing
  • 3.19 Valves
  • Description and Operation of the Valves
  • Inspection of the Valve Lift
  • Measuring Valve Recess
  • Removal of the Valve
  • Refacing of the Valve
  • Installation of the Valve
  • Replacement of the Valve Stem Seal
  • 3.20 Valve Seats and Guides
  • Description and Operation of the Valve Seats and Guides
  • Removal of the Valve Seat Insert
  • Cleaning and Machining of the Valve Seat Bore
  • Installation of the Valve Seat Insert
  • Machining of the Valve Seat Insert
  • Removal of the Valve Guide
  • Installation of the Valve Guide
  • 3.21 Rocker Arms and Shaft
  • Description and Operation of the Rocker Arms and Shaft
  • Removal of the Rocker Arms and Shaft Assembly
  • Inspection of the Rocker Arm
  • Disassembly of the Rocker Arm and Shaft
  • Rocker Arm Bushing and Shaft Inspection
  • Assembly of the Rocker Arms and Shaft
  • Installation of the Rocker Arms and Shaft Assembly
  • 3.22 Camshaft
  • Description and Operation of the Camshaft
  • Removal of the Camshaft
  • Inspection of the Camshaft
  • Installation of the Camshaft
  • 3.23 Additional Engine Information
  • ADDITIONAL INFORMATION
  • Additional Information – Cylinder Head Cover
  • Additional Information – Cylinder Head
  • Additional Information – Crankshaft
  • Additional Information – Vibration Damper
  • Additional Information – Flywheel and Flywheel Housing
  • Additional Information – Pistons and Connecting Rods
  • Additional Information – Valves
  • Additional Information – Rocker Arm
  • Additional Information – Camshaft
  • Additional Information -Special Tools

Fuel System

  • 4.1 Fuel System Schematic
  • Fuel System Schematic
  • 4.2 Electronic Unit Pump
  • Description and Operation of the Electronic Unit Pump
  • Removal of the Electronic Unit Pump
  • Installation of the Electronic Unit Pump
  • 4.3 High Pressure Fuel Lines and Transfer Tubes
  • Description and Operation of the High Pressure Fuel Lines and Transfer Tubes
  • Removal Of the High Pressure Fuel Lines And the Transfer Tubes
  • Installation of the High Pressure Fuel Line
  • 4.4 Fuel Injector
  • Description and Operation of the Fuel Injector
  • Removal of the Fuel Injector
  • Installation of the Fuel Injector
  • 4.5 Protective Sleeve
  • Description and Operation of the Protective Sleeve
  • Removal of the Protective Sleeve
  • Installation of the Protective Sleeve
  • 4.6 Fuel Injector Harness and Frame
  • Description and Operation of the Fuel Injector Harness and Frame
  • Removal of the Fuel Injector Harness and Frame
  • Installation of the Fuel Injector Harness and Frame
  • 4.7 Motor Control Module
  • Description and Operation of the Motor Control Module
  • Removal of the Motor Control Module
  • Inspection of the Motor Control Module
  • Installation of the Motor Control Module
  • 4.8 Common Powertrain Controller
  • Description and Operation of the Common Powertrain Controller
  • 4.9 Crankshaft Position Sensor
  • Description and Operation of the Crankshaft Position Sensor
  • Removal of the Crankshaft Position Sensor
  • Installation of the Crankshaft Position Sensor and Bracket
  • 4.10 Intake Manifold Pressure / Temperature Sensor
  • Description and Operation of the Intake Manifold Pressure/Temperature Sensor
  • Removal of the Intake Manifold Pressure/Temperature Sensor
  • Installation of the Intake Manifold Pressure/Temperature Sensor
  • 4.11 Engine Oil Pressure Sensor
  • Description and Operation of the Engine Oil Pressure Sensor
  • Removal of the Engine Oil Pressure Sensor
  • Installation of the Engine Oil Pressure Sensor
  • 4.12 Engine Oil Temperature Sensor
  • Description and Operation of the Engine Oil Temperature Sensor
  • Removal of the Engine Oil Temperature Sensor
  • Installation of the Engine Oil Temperature Sensor
  • 4.13 Engine Coolant Temperature Sensor
  • Description and Operation of the Engine Coolant Temperature Sensor
  • Removal of the Engine Coolant Temperature Sensor
  • Installation of the Engine Coolant Temperature Sensor
  • 4.14 Camshaft Position Sensor
  • Description and Operation of the Camshaft Position Sensor
  • Removal of the Camshaft Position Sensor
  • Installation of the Camshaft Position Sensor
  • 4.15 Supply Fuel Temperature Sensor
  • Description and Operation of the Supply Fuel Temperature Sensor
  • Removal of the Supply Fuel Temperature Sensor
  • Installation of the Supply Fuel Temperature Sensor
  • 4.16 Fuel Filter / Water Separator Filters
  • Description and Operation of the Fuel Filter/Water Separator Filters
  • Removal of the Primary Fuel Filter
  • Installation of the Primary Fuel Filter
  • Removal of the Secondary Fuel Filter
  • Installation of the Secondary Fuel Filter
  • 4.17 Fuel Filter / Water Separator Housing
  • Description and Operation of the Fuel Filter/Water Separator Housing
  • Removal of the Fuel Filter/Water Separator Housing
  • Installation of the Fuel Filter/Water Separator Housing
  • 4.18 Fuel Pump
  • Description and Operation of the Fuel Pump
  • Removal of the Fuel Pump
  • Installation of the Fuel Pump
  • 4.19 Doser Block Assembly
  • Description and Operation of the Doser Block Assembly
  • Removal of the Doser Block Assembly
  • Removal and Cleaning of the Fuel Compensation Pressure Sensor
  • Installation of the Doser Block Assembly
  • Installation of the Fuel Compensation Pressure Sensor
  • Removal of the Doser Block Assembly Mounting Bracket
  • Installation of the Doser Block Assembly Mounting Bracket
  • 4.20 Fuel Doser Injection Valve
  • Description and Operation of the Fuel Doser Injector Valve
  • Removal of the Fuel Doser Injector Valve
  • Installation of the Fuel Doser Injector Valve
  • Removal of the Fuel Doser Housing
  • Installation of the Fuel Doser Housing
  • Removal of the Dosing Fuel Line
  • Installation of the Dosing Fuel Line
  • 4.21 Fuel Doser Valve Coolant Lines
  • Description and Operation of the Fuel Doser Valve Coolant Lines
  • Removal of the Dual-Stage Turbocharger Fuel Doser Valve Coolant Line
  • Installation of the Dual-Stage Turbocharger Fuel Doser Valve Coolant Lines
  • Removal of the Single-Stage Turbocharger Fuel Doser Valve Coolant Lines
  • Installation of the Single-Stage Fuel Doser Valve Coolant Line
  • 4.22 Fuel Overflow Valve
  • Description and Operation of the Fuel Overflow Valve
  • Removal of the Fuel Overflow Valve
  • Installation of the Fuel Overflow Valve
  • 4.23 Fuel Return Line
  • Description and Operation of the Fuel Return Line
  • Removal of the Fuel Return Line
  • Installation of the Fuel Return Line
  • 4.24 Additional Fuel Information
  • Additional Information – Specifications
  • Additional Information – Fuel Injectors
  • Additional Information – Sensors
  • Additional Information – Fuel and Fuel Control
  • Additional Information – Special Tools

Lubrication System

  • 5.1 Engine Oil Circuit
  • Description and Operation of the Engine Oil Circuit
  • Filling the Engine Oil Circuit
  • 5.2 Oil Spray Nozzle
  • Description and Operation of the Oil Spray Nozzle
  • Removal of Press–In Oil Spray Nozzle
  • Installation of the Press–In Oil Spray Nozzle
  • 5.3 Oil Pump
  • Description and Operation of the Oil Pump
  • Removal of Oil Pump
  • Installation of the Oil Pump
  • 5.4 Oil Filter Housing
  • Description and Operation of the Oil Filter Housing
  • Removal of Oil Filter Housing
  • Installation of the Oil Filter Housing
  • 5.5 Oil Filter Element
  • Description and Operation of the Oil Filter Element
  • Replacement of the Oil Filter Element
  • 5.6 Oil Cooler
  • Description and Operation of the Oil Cooler
  • Removal of the Oil Cooler
  • Testing of the Oil Cooler Element Pressure
  • Installation of Oil Cooler
  • 5.7 Oil Pan
  • Description and Operation of the Oil Pan
  • Removal of the Oil Pan
  • Installation of the Oil Pan
  • 5.8 Oil Centrifuge
  • Description and Operation of the Oil Centrifuge
  • Removal of the Oil Centrifuge
  • Disassembly of the Oil Centrifuge
  • Assembly of the Oil Centrifuge
  • Installation of the Oil Centrifuge
  • Removal of the Centrifuge Oil Supply Tube
  • Installation of the Centrifuge Oil Supply Tube
  • 5.9 Constant Throttle Valve Solenoid and Oil Supply Line
  • Description and Operation of the Constant Throttle Valve Solenoid and Oil Supply Line
  • Constant Throttle Valve Solenoid Oil Supply Line Removal
  • Installation of the Constant Throttle Valve Solenoid Oil Supply Line
  • Removal of the Constant Throttle Valve Solenoid
  • Installation of the Constant Throttle Valve Solenoid
  • 5.10 Additional Lubrication System Information – Specifications
  • 5.11 Additional Information Lubrication System – Special Tools

Cooling System

  • 6.1 Coolant System Schematics
  • Description and Operation of the Coolant System Schematics
  • 6.2 Coolant Preheater
  • Description and Operation of the Coolant Preheater
  • Removal of the Coolant Preheater
  • Installation of the Coolant Preheater
  • 6.3 Water Pump
  • Description and Operation of the Water Pump
  • Removal of the Water Pump
  • Installation of the Water Pump
  • 6.4 Thermostat Housing
  • Description and Operation of the Thermostat Housing
  • Removal of the Thermostat Housing
  • Installation of the Thermostat Housing
  • 6.5 Thermostat
  • Description and Operation of the Thermostat
  • Removal of the Thermostat
  • Testing of the Thermostat
  • Installation of the Thermostat
  • 6.6 Coolant Fan
  • 6.7 Belts and Tensioner
  • 6.8 Additional Information – Cooling System
  • SPECIFICATIONS

Fuel, Lubricating Oil and Coolant

  • 7.1 Fuel
  • Fuel
  • Biodiesel
  • Used Lubricating Oil
  • Kerosene
  • Winter-Grade Diesel Fuel for Cold Weather
  • 7.2 Lubricating Oil
  • Lubricating Oil
  • Synthetic Oil
  • Low Viscosity Engine Oil for Cold Weather
  • 7.3 Coolant
  • Coolant
  • Fully Formulated Antifreeze
  • Water
  • Coolant Specifications and Concentration
  • Supplemental Coolant Additives for Fully Formulated Coolant
  • Recycled Antifreeze
  • Corrosion Inhibitors
  • Dropout
  • Non-Approved Coolants
  • Disposal

Air Intake System

  • 8.1 Air Intake Throttle Valve
  • Description and Operation of the Air Intake Throttle Valve
  • Removal of Air Intake Throttle Valve
  • Installation of the Air Intake Throttle Valve
  • 8.2 Air Intake Grid Heater
  • Description and Operation of the Air Intake Grid Heater
  • Removal of Air Intake Grid Heater
  • Installation of Air Intake Grid Heater
  • 8.3 Air Intake Mixer Housing
  • Description and Operation of the Air Intake Mixer Housing
  • Removal of Air Intake Mixer Housing
  • Installation of Air Intake Mixer Housing
  • 8.4 Air Intake Manifold
  • Description and Operation of the Air Intake Manifold
  • Removal of Air Intake Manifold
  • Installation of the Air Intake Manifold
  • 8.5 Single-Stage Turbocharger
  • Description and Operation of the Single-Stage Turbocharger
  • Pre-Inspection of Single-stage Turbocharger
  • Removal of the Single-stage Turbocharger
  • Inspection of the Radial and Axial Play
  • Removal of the Brake Actuator
  • Removal of the Wastegate Actuator
  • Installation of the Single-stage Turbocharger
  • Installation of the Brake Actuator
  • Smart Remote Actuator Adjustment and Lubrication
  • Installation of the Wastegate Actuator
  • 8.6 Dual-Stage Turbocharger
  • Description and Operation of the Dual-Stage Turbocharger
  • Pre-Inspection of the Dual-stage Turbocharger
  • Removal of the Dual-stage Turbocharger
  • Inspection of the Dual-stage Turbocharger
  • Installation of the Dual-stage Turbocharger
  • 8.7 Turbocharger Sensors
  • Turbocharger Sensors
  • Removal of the Dual-stage Turbocharger Pressure/Temperature Sensor
  • Installation of Dual-stage Turbocharger Pressure/Temperature Sensor
  • Removal of Single-stage Turbocharger Inlet Pressure Sensor
  • Installation of Single-stage Turbocharger Inlet Pressure Sensor
  • Removal of the Single-stageTurbocharger Outlet Temperature Sensor
  • Installation of Single-stage Turbocharger Outlet Temperature Sensor
  • Removal of the Single-stage Turbocharger Inlet Air Delta P Sensor
  • Installation of Single-stage Turbocharger Inlet Air Delta P Sensor
  • Removal of the Dual-stage Turbocharger Inlet Air Delta P Sensor
  • Installation of the Dual-stage Turbocharger Inlet Air Delta P Sensor
  • Removal of the Inlet Air Delta P Fitting
  • Installation of the Inlet Air Delta P Fitting
  • Removal of the Delta P Sensor Hoses
  • Installation of the Delta P Sensor Hoses
  • 8.8 Additional Air Intake Information – Specifications
  • 8.9 Additional Air Intake Information – Special Tools

Exhaust System

  • 9.1 Exhaust Manifold
  • Description and Operation of the Exhaust Manifold
  • Removal of the One-Piece Exhaust Manifold
  • Installation of the One-Piece Exhaust Manifold
  • Removal of the Three-Piece Exhaust Manifold
  • Installation of the Three-Piece Exhaust Manifold
  • 9.2 Exhaust Brake Assembly
  • Description and Operation of the Exhaust Brake Assembly
  • Removal of Single-stage Turbocharger with Electronic Wastegate Exhaust Brake Assembly
  • Removal of the Single-stage Turbocharger Exhaust Brake Assembly
  • Disassembly of the Single-stage Turbocharger Exhaust Brake
  • Assembly of the Single-stage Turbocharger Exhaust Brake Assembly
  • Installation of the Single-stage Turbocharger Exhaust Brake Assembly
  • Removal of the Dual-stage Turbocharger Exhaust Brake Assembly
  • Disassembly of the Dual-stage Turbocharger Exhaust Brake
  • Assembly of the Dual-stage Turbocharger Exhaust Brake Assembly
  • Installation of the Dual-stage Turbocharger Exhaust Brake Assembly
  • 9.3 Additional Information – Exhaust System
  • Specifications
  • Exhaust Manifold
  • Exhaust Brake Assembly
  • Special Tools

Exhaust Gas Recirculation Components

  • 10.1 Exhaust Gas Recirculation Cooler and Mounting Bracket
  • Description and Operation of the Exhaust Gas Recirculation Cooler and Mounting Bracket
  • Removal of the Single-stage Turbocharger Exhaust Gas Recirculation Cooler
  • Pressure Testing of the Exhaust Gas Recirculation Cooler
  • Installation of the Single-stage Turbocharger Exhaust Gas Recirculation Cooler
  • Removal of the Dual-stage Turbocharger Exhaust Gas Recirculation Cooler
  • Installation of the Dual-stage Turbocharger Exhaust Gas Recirculation Cooler
  • 10.2 Exhaust Gas Recirculation Coolant Inlet Tube
  • Description and Operation of the Exhaust Gas Recirculation Coolant Inlet Tube
  • Removal of the Exhaust Gas Recirculation Coolant Inlet Tube
  • Installation of the Exhaust Gas Recirculation Coolant Inlet Tube
  • 10.3 Exhaust Gas Recirculation Coolant Return Tube
  • Description and Operation of the Exhaust Gas Recirculation Coolant Return Tube
  • Removal of the Exhaust Gas Recirculation Coolant Return Tube
  • Installation of the Exhaust Gas Recirculation Coolant Return Tube
  • 10.4 Exhaust Gas Recirculation Valve Assembly
  • Description and Operation of the Exhaust Gas Recirculation Valve Assembly
  • Removal of the Exhaust Gas Recirculation Valve Assembly
  • Installation of the Exhaust Gas Recirculation Valve Assembly
  • 10.5 Exhaust Gas Recirculation Delivery Pipe
  • Description and Operation of the Exhaust Gas Recirculation Delivery Pipe
  • Removal of the Exhaust Gas Recirculation Delivery Pipe
  • Installation of the Exhaust Gas Recirculation Delivery Pipe
  • 10.6 Exhaust Gas Recirculation Exhaust Elbow
  • Description and Operation of the Exhaust Gas Recirculation Exhaust Elbow
  • Removal of the Single-Stage Turbocharger Exhaust Gas Recirculation Exhaust Elbow
  • Installation of the Single-Stage Turbocharger Exhaust Gas Recirculation Exhaust Elbow
  • Removal of the Dual-Stage Turbocharger Exhaust Gas Recirculation Exhaust Elbow
  • Installation of the Dual-stage Turbocharger Exhaust Gas Recirculation Exhaust Elbow
  • 10.7 Additional Exhaust Gas Recirculation Information
  • SPECIFICATIONS
  • Exhaust Gas Recirculation Components
  • Special Tools

Electrical Equipment

  • 11.1 Starter
  • 11.2 Alternator
  • Description and Operation of the Alternator
  • Removal of the Alternator Mounting Bracket
  • Installation of the Alternator Mounting Bracket
  • 11.3 Fan
  • Description and Operation of the Fan
  • Removal of the Fan
  • Installation of the Fan
  • 11.4 Belts – Drive
  • Description and Operation of the Belts – Drive
  • Removal of the Fan Belt
  • Inspection of the Fan Belt and Related Components
  • Installation of the Fan Belt
  • Removal of Coolant Pump and Alternator Belt
  • Inspection of the Coolant Pump and Alternator Belt
  • Installation of the Coolant Pump and Alternator Belt
  • Removal of the Single Air Conditioning Belt
  • Inspection of the Single Air Conditioning Belt
  • Installation of the Single Air Conditioning Belt
  • Removal of the Dual Air Conditioning Belt
  • Inspection of the Dual Air Conditioning Belt
  • Installation of the Dual Air Conditioning Belt
  • 11.5 Fan Drives
  • Description and Operation of the Fan Drive
  • Removal of the Fan Drive
  • Inspection of the Fan Drive
  • Installation of the Fan Drive
  • Removal of the Hi-Mount Fan Drive and Bracket
  • Inspection of the Hi-Mount Fan Drive and Mounting Brackets
  • Installation of Hi-Mount Fan Drive and Brackets
  • 11.6 Additional Information – Electrical Equipment
  • Additional Information
  • Specifications
  • Torque Values

Special Equipment

  • 13.1 Air Compressor
  • Description and Operation of the Air Compressor
  • Removal of the Air Compressor
  • Inspection of the Air Compressor
  • Installation of the Air Compressor
  • 13.2 Air Governor
  • Description and Operation of the Air Governor
  • Removal of the Air Governor
  • Installation of the Air Governor
  • 13.3 Air Conditioning Compressor
  • Description and Operation of the Air Conditioning Compressor(s)
  • Removal of the Air Conditioning Compressor Mounting Bracket
  • Installation of Air Conditioning Compressor Mounting Bracket
  • 13.4 Additional Special Equipment Information
  • SPECIFICATIONS
  • Torque Values
  • Special Tools

Operation and Verification

  • 14.1 Preparation for a First Time Start
  • 14.2 Checking the Batteries
  • 14.3 Checking the Oil Level
  • 14.4 Checking the Coolant Level (Cold Check)
  • 14.5 Adding Fuel
  • 14.6 Priming the Fuel System
  • 14.7 Starting the Engine
  • 14.8 Checking the Coolant Level (Hot Check)
  • 14.9 Starting an Engine That Has Not Been Run for an Extended Period of Time
  • 14.10 Running the Engine
  • 14.11 Battery Charge
  • 14.12 Oil Pressure
  • 14.13 Excessive Idling
  • 14.14 Changing the Idle Speed
  • 14.15 Emergency Running Mode
  • 14.16 Stopping the Engine
  • 14.17 Shutting Down After Hard Operation
  • 14.18 Additional Information – Operation and Verification
  • Special Tools

Engine Tune-Up

  • 15.1 Checking of the Valve Lash
  • 15.2 Method One – Adjust Each Cylinder in Firing Order
  • 15.3 Adjust All Valves Using Two Crankshaft Position
  • 15.4 Adjusting the Valve Lash
  • 15.5 Additional Information – Engine Tune-Up
  • Specifications
  • Special Tools

Preventive Maintenance

  • 16.1 Scheduled Intervals
  • 16.2 Maintenance Schedule Type
  • 16.3 Maintenance Interval
  • 16.4 Engine Oil and Filter
  • Primary Fuel/Water Separator Filter
  • Secondary Fuel/Water Separator
  • 16.5 Coolant Concentration Checking
  • 16.6 Coolant Flushing and Changing
  • 16.7 Cooling System Inspecting
  • 16.8 Coolant Inhibitor Test Intervals
  • 16.9 Inhibitor Level Checking

Storage

  • 17.1 Preparing Engine for Storage
  • 17.2 Cleaning the Engine
  • 17.3 Cleaning the Cooling System
  • 17.4 Degreasing the Cooling System
  • 17.5 Storage
  • 17.6 Temporary Storage (30 Days or Less)
  • 17.7 Extended Storage (More than 30 Days)
  • 17.8 Procedure for Restoring to Service an Engine that Has Been in Extended Storage
  • 17.9 Extended Storage (More Than 12 months)

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