Cummins QSX15 Industrial Operation Maintenance Manual


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Covers: Cummins Industrial and Power Generation QSX15 Engine
Pages: 348
Format: PDF
Compatibility: Windows/Mac/Tablet
File size: 16mb
Notes: 2004 publication

Cummins QSX15 Industrial Operation Maintenance Manual contains valuable ownership information for the engine. In this manual you will find operating instructions and maintenance guidelines.

Topics in the Cummins QSX15 Industrial Operation Maintenance Manual:

Important Reference Numbers

To the Owner and Operator
About the Manual
How to Use the Manual
General Safety Instructions
General Repair Instructions
General Cleaning Instructions
Acronyms and Abbreviations

Engine Identification

Operating Instructions

Maintenance Guidelines
(99-102-999) Maintenance Guidelines — Overview
(10-102-004) Tool Requirements
(10-102-002-om-ind) Maintenance Schedule
(99-102-001) Maintenance Record Form

Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures
(99-006-043) Fuel-Water Separator
(99-007-043-om) Lubricating Oil Level
(99-008-066) Coolant Level
(99-008-040) Fan, Cooling
(99-103-002) Drive Belts
(99-010-058) Air Intake Piping
(99-010-028) Charge-Air Piping
(99-012-021) Air Tanks and Reservoirs
(99-003-018) Crankcase Breather Tube

Maintenance Procedures at 250 Hours or 6 Months
(99-999-999) Maintenance Procedures – Overview
(10-007-002) Lubricating Oil and Filters
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration

Maintenance Procedures at 1500 Hours or 1 Year
(99-999-999) Maintenance Procedures – Overview
(10-008-006) Coolant Filter
(10-006-015) Fuel Filter (Spin-On Type)
(10-008-087) Coolant Filter Head
(10-010-024-om) Air Leaks, Air Intake and Exhaust Systems
(99-010-059) Air Cleaner Restriction
(10-019-043-om) Engine Wiring Harness

Maintenance Procedures at 6000 Hours or 2 Years
(99-999-999) Maintenance Procedures – Overview
(99-003-018) Crankcase Breather Tube
(99-008-045-om) Radiator Hoses
(10-101-005) Cold Weather Starting Aids
(99-000-009) Engine Steam Cleaning
(101-016-010) Engine Mounts
(99-001-052) Vibration Damper, Viscous
(10-003-004) Overhead Set

Maintenance Procedures at 10,000 Hours or 5 Years
(99-999-999) Maintenance Procedures – Overview
(10-008-036-om) Fan Hub, Belt Driven
(99-012-015) Air Compressor Discharge Lines
Section A – Adjustment, Repair, and Replacement
(10-012-022) Air Starting Motor
(99-013-009) Battery Cables and Connections
(10-010-033) Water Pump Shaft Wear Sleeve
(99-000-005) Engine Storage — Long Term
(10-005-043) Fuel Shutoff Valve
Section D – System Diagrams
(00-200-999) System Diagrams
(10-200-001-om-ind) Flow Diagram, Fuel System
(10-200-002-om-ind) Flow Diagram, Lubricating Oil System
(10-200-003-om-ind) Flow Diagram, Cooling System
(10-200-004-om-ind) Flow Diagram, Air Intake System
(10-200-005-om-ind) Flow Diagram, Exhaust System
(10-200-006-om-ind) Flow Diagram, Compressed Air System
Section L – Service Literature
(10-205-001-om-ind) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog
Section M – Component Manufacturers
(99-203-001) Component Manufacturers Addresses
Section S – Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices – International
(99-202-008) Distributors – International

Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666423-t004-om) Air Compressor Air Pressure Rises Slowly
(3666423-t006-om) Air Compressor Noise is Excessive
(3666423-t007-om) Air Compressor Pumping Excess Lubricating Oil into the Air System
(3666423-t008-om) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Contin
(3666423-t010-om) Air Compressor Will Not Stop Pumping
(3666423-t013-om) Alternator Not Charging or Insufficient Charging
(3666423-t020-om) Coolant Loss – External
(3666423-t021-om) Coolant Loss – Internal
(3666423-t022-om) Coolant Temperature Above Normal – Gradual Overheat
(3666423-t023-om) Coolant Temperature is Above Normal – Sudden Overheat
(3666423-t024-om) Coolant Temperature is Below Normal
(3666423-t027-om) Crankcase Gases (Blowby) Excessive
(3666423-t036-om) Engine Brake Does Not Operate
(3666423-t037-om) Engine Brake – Low Retarding Power or Slow to Activate
(3666423-t038-om) Engine Brake — One or More Cylinders Braking with Power Switch Off
(3666423-t041-om) Engine Decelerates Slowly
(3666423-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666423-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666423-t047-om) Engine Noise Excessive
(3666423-t048-om) Engine Noise Excessive — Combustion Knocks
(3666423-t057-om) Engine Power Output Low
(3666423-t061-om) Engine Runs Rough at Idle, Warm Engine
(3666423-t062-om) Engine Runs Rough or Misfires
(3666423-t064-om) Engine Shuts Off Unexpectedly or Dies During Deceleration
(3666423-t066-om) Engine Speed Surges at Low or High Idle
(3666423-t067-om) Engine Speed Surges Under Load or in Operating Range
(3666423-t072-om) Engine Starts But Will Not Keep Running
(3666423-t075-om) Engine Vibration Excessive
(3666423-t081-om) Engine Will Not Shut Off
(3666423-t087-om) Fuel Consumption Excessive
(3666423-t091-om) Fuel in Coolant
(3666423-t092-om) Fuel in the Lubricating Oil
(3666423-t096-om) Intake Manifold Air Temperature Above Specification
(3666423-t102-om) Lubricating Oil Consumption Excessive
(3666423-t103-om) Lubricating Oil Contaminated
(3666423-t104-om) Lubricating Oil Pressure High
(3666423-t105-om) Lubricating Oil Pressure Low
(3666423-t106-om) Lubricating Oil Sludge in the Crankcase Excessive
(3666423-t107-om) Lubricating Oil Temperature Above Specification
(3666423-t108-om) Lubricating or Transmission Oil in the Coolant
(3666423-t109-om) Operating Fuel Pressure is Low
(3666423-t116-om) Smoke, Black — Excessive
(3666423-t118-om) Smoke, White — Excessive
(3666423-t121-om) Turbocharger Boost Pressure Low
(3666423-t122-om) Turbocharger Leaks Engine Oil or Fuel

Maintenance Specifications




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