Cummins QSK Electronic Troubleshooting Repair Manual

$19.99

Category: Tag:

 Windows software format  Instant download

Covers: Cummins QSK19, QSK23, QSK45, QSK60, and QSK78 Electronic Control System Troubleshooting and Repair 
Format: Software
Compatibility: Windows XP/Vista/7/8/10 only

This Troubleshooting and Repair Manual is intended to aid in determining the cause of QSK engine electronic related problems and to provide recommended repair procedures

The following is a list of topics covered in the QSK Electronic Control System Troubleshooting and Repair Manual:

Introduction

Engine and System Identification
Engine Diagrams

Familiarization
Electronic Controlled Fuel System
Service Tools and Hardware – Overview

Troubleshooting Fault Codes
(19-fcmfc00) Multiple Fault Code A on the Engine Harness
(19-fcmfc01) Multiple Fault Code B on the Engine Harness
(19-fcmfc02) Multiple Fault Code C on the Engine Harness
(19-fcmfc03) Multiple Fault Code D on the Engine Harness
(19-fcmfc04) Multiple Fault Code E on the Engine Harness
(19-fcmfc05) Multiple Fault Code F on the Engine Harness
(19-fcmfc06) Multiple Fault Code G on the Engine Harness
(19-fcmfc07) Multiple Fault Code H on the Engine Harness
(19-fcmfc08) Multiple Fault Code I on the Engine Harness
(19-fcmfc09) Multiple Fault Code J on the Engine Harness
(19-fcmfc10) Multiple Fault Code K on the Engine Harness
(19-fcmfc11) Multiple Fault Code L on the Engine Harness
(19-fc111) Electronic Control Module (ECM) Microprocessor
(19-fc112) Timing Fueling Flow Mismatch
(19-fc113) Timing Actuator Circuit
(19-fc115) Engine Speed Sensor Circuit
(19-fc116) Timing Pressure Sensor Circuit
(19-fc117) Timing Pressure Sensor Circuit
(19-fc118) Fuel Pump Pressure Sensor Circuit
(19-fc119) Fuel Pump Pressure Sensor Circuit
(19-fc121) Engine Speed Sensor Circuit
(19-fc122) Intake Manifold Pressure Sensor Circuit
(19-fc123) Intake Manifold Pressure Sensor Circuit
(19-fc131) Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc132) Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc133) Remote Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc134) Remote Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc135) Oil Pressure Sensor Circuit
(19-fc141) Oil Pressure Sensor Circuit
(19-fc143) Oil Pressure – Engine Protection
(19-fc144) Coolant Temperature Sensor Circuit
(19-fc145) Coolant Temperature Sensor Circuit
(19-fc147) Frequency Accelerator Circuit
(19-fc148) Frequency Accelerator Circuit
(19-fc151) Coolant Temperature – Engine Protection
(19-fc153) Intake Manifold Temperature Sensor Circuit
(19-fc154) Intake Manifold Temperature Sensor Circuit
(19-fc155) Intake Manifold Temperature Sensor – Engine Protection
(19-fc219) Make-Up Tank Oil Level Low Fault
(19-fc221) Ambient Air Pressure Sensor Circuit
(19-fc222) Ambient Air Pressure Sensor Circuit
(19-fc223) Burn Valve Solenoid Circuit
(19-fc225) Make-Up Valve Solenoid Circuit
(19-fc231) Coolant Pressure Sensor Circuit
(19-fc232) Coolant Pressure Sensor Circuit
(19-fc233) Coolant Pressure – Engine Protection
(19-fc234) Engine Overspeed
(19-fc235) Engine Coolant Level – Engine Protection
(19-fc237) Multiple-Unit Synchronization
(19-fc252) Oil Level Sensor Circuit
(19-fc253) Oil Level – Engine Protection
(19-fc254) Fuel Shutoff Solenoid Supply Circuit
(19-fc259) Fuel Shutoff Valve Stuck Open
(19-fc261) Fuel Temperature – Engine Protection
(19-fc263) Fuel Temperature Sensor Circuit
(19-fc265) Fuel Temperature Sensor Circuit
(19-fc292) Temperature – Engine Protection
(19-fc293) Temperature Sensor Circuit
(19-fc294) Temperature Sensor Circuit
(19-fc296) Pressure – Engine Protection
(19-fc297) Pressure Sensor Circuit
(19-fc298) Pressure Sensor Circuit
(19-fc299) Non-Keyswitch Hot Shutdown
(19-fc316) Fuel Pump Actuator Circuit
(19-fc318) Fuel Pump Fueling Flow Mismatch
(19-fc343) Electronic Control Module (ECM) Internal Communication Error
(19-fc346) Electronic Control Module (ECM) Powerdown Error
(19-fc349) Frequency Accelerator Circuit
(19-fc384) Ether Injection Circuit
(19-fc415) Oil Pressure – Engine Protection
(19-fc422) Coolant Level Sensor Circuit
(19-fc423) Timing Pressure Sensor In-Range Error
(19-fc426) J1939 Datalink No Communication
(19-fc427) J1939 Datalink Slow Communication
(19-fc431) Idle Validation Circuit
(19-fc432) CELECT™-Type Accelerator Pedal
(19-fc441) Unswitched Battery Supply Circuit
(19-fc442) Unswitched Battery Supply Circuit
(19-fc451) Rail Pressure Sensor Circuit
(19-fc452) Rail Pressure Sensor Circuit
(19-fc455) Rail Actuator Circuit
(19-fc467) Timing Current Offset Error
(19-fc468) Rail Current Offset Error
(19-fc471) Very Low Oil Level – Engine Protection
(19-fc487) Ether System Empty
(19-fc489) Auxiliary Speed Input Error
(19-fc497) MultiUnit Synchronous Switch Error
(19-fc498) Oil Level Sensor Circuit
(19-fc499) Oil Level Sensor Circuit
(19-fc514) Rail Fueling Flow Mismatch
(19-fc527) Solenoid A Error
(19-fc529) Solenoid B Error
(19-fc551) Idle Validation Circuit
(19-fc553) Rail Pressure Over Limits
(19-fc554) Rail Pressure In-Range Error
(19-fc555) Blowby Pressure – Engine Protection
(19-fc611) Keyswitch Hot Shutdown
(19-fc649) Maintenance Interval Reached
(19-fc719) Blowby Pressure Sensor Circuit
(19-fc729) Blowby Pressure Sensor Circuit
(19-fc753) Engine Speed Sensor Circuit
(19-fc777) Turbo Air Inlet Temperature – Engine Protection

Section TS – Troubleshooting Symptoms
(99-t00-001-tr) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666113-t016-tr) Communication Error – Electronic Service Tool or Control Device
(3666113-t033-tr) Engine Acceleration or Response Poor
(3666113-t041-tr) Engine Decelerates Slowly
(3666113-t043-tr) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666113-t044-tr) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666113-t057-tr) Engine Power Output Low
(3666113-t062-tr) Engine Runs Rough or Misfires
(3666113-t064-tr) Engine Shuts Off Unexpectedly or Dies During Deceleration
(3666113-t066-tr) Engine Speed Surges at Low or High Idle
(3666113-t067-tr) Engine Speed Surges Under Load or in Operating Range
(3666113-t072-tr) Engine Starts But Will Not Keep Running
(3666113-t080-tr) Engine Will Not Reach Rated Speed (RPM)
(3666113-t081-tr) Engine Will Not Shut Off
(3666113-t083-tr) Fault Code Warning Lamps Stay On (No Apparent Reason)
(3666113-t084-tr) Fault Code Warning Lamps Do Not Illuminate
(3666113-t087-tr) Fuel Consumption Excessive
(3666113-t102-25-tr) Lubricating Oil Consumption From Oil Make-Up Tank Excessive
(3666113-t102-5-tr) Engine Lubricating Oil Consumption From Oil Make-Up Tank Inadequate
(3666113-t103-25-tr) Engine Lubricating Oil Level Above Specifications While Using Correct Amount of Make-Up Oil
(3666113-t103-5-tr) Lubricating Oil Level Below Specifications While Using Correct Amount of Make-Up Oil
(3666113-t116-tr) Smoke, Black – Excessive
(3666113-t118-tr) Smoke, White – Excessive

Section TT – Troubleshooting Symptoms (New Format)
(00-ttecm) ECM – No Communication Troubleshooting Tree

Section 19 – Electronic Engine Controls – Group 19
(19-022-001_19) Service Tools
(19-019-004) Barometric Air Pressure Sensor
(99-019-008) Battery Ground Circuit
(19-019-011) Blowby Pressure Sensor
(00-019-016) Coolant Pressure Sensor
(00-019-017) Engine Coolant Level Sensor
(19-019-019) Engine Coolant Temperature Sensor
(19-019-026) Data Link Circuit, Public
(99-019-027) Diagnostic Test Mode Switch
(99-019-028) Diagnostic Test Mode Switch Circuit
(19-019-031) Electronic Control Module (ECM)
(105-019-032) ECM Calibration Code
(19-019-040) Engine Protection Warning Lamp
(19-019-041) Engine Protection Warning Lamp Circuit
(19-019-042) Engine Speed Sensor (ESS)
(19-019-043) Engine Wiring Harness
(99-019-046) Fault Lamp
(99-019-047) Fault Lamp Circuit
(19-019-049) Fuel Shutoff Valve Circuit
(19-019-050) Fuel Shutoff Valve
(99-019-052) Idle Adjust Switch
(99-019-053) Idle Adjust Switch Circuit
(19-019-056) Lubricating Oil Level Sensor
(19-019-059) Intake Manifold Air Temperature Sensor
(19-019-061) Intake Manifold Pressure Sensor
(99-019-064) Key Switch Battery Supply Circuit
(19-019-066) Engine Oil Pressure Sensor
(99-019-071) Wiring Harness
(19-019-072) Interface Harness
(19-019-086) Accelerator Pedal or Lever Position Sensor Circuit
(19-019-087) Unswitched Battery Supply Circuit
(19-019-106) Engine Speed Sensor Circuit
(19-019-107) Intermediate Speed Control Switch
(19-019-108) Intermediate Speed Control Validation Switch
(00-019-112) Actuator Screen
(00-019-117) Fuel Pump Actuator
(00-019-118) Fuel Pump Pressure Sensor
(00-019-119) Engine Fuel Temperature Sensor
(19-019-138) Centinel™ Control Solenoids
(19-019-139) Centinel™ Control Solenoid Circuit
(19-019-172) Make-up Valve Solenoid, Centinel™ Oil
(19-019-173) Burn Valve Solenoid, Centinel™ Oil
(19-019-186) In-Range Pressure Sensor
(19-019-187) Actuator Diagnostic for Idle Surge
(19-019-191) Timing Pressure Sensor
(19-019-195) Connector, Fuse Holder
(99-019-197) Ring Terminal
(99-019-198) Fuse, Harness In-Line
(99-019-199) Connector, Butt Splice
(99-019-201) Weather Pack Connector Series
(99-019-202) Metripack Connector Series
(99-019-203) AMP Connector Series
(99-019-204) Deutsch DRC Connector Series
(99-019-205) Deutsch DT Connector Series
(99-019-206) Deutsch DTM and DTP Connector Series
(99-019-207) Deutsch HD10 Connector Series
(99-019-208) Deutsch HDP20 and HD30 Connector Series
(99-019-209) ITT Cannon Connector Series
(99-019-210) AMP VP44 Connector Series
(99-019-211) Packard Relay Connector
(99-019-212) Ford™ Connector Series
(99-019-213) D-Sub Miniature Connector
(99-019-214) Bosch® Actuator and Sensor Connector Series
(99-019-215) Bosch® ECM Injector Driver Connector Series
(99-019-216) Bosch® ECM Actuator and Sensor Connector Series
(99-019-217) Bosch® ECM Connector Series
(99-019-220) Augat Connector Series
(19-019-337) Rail Actuator
(19-019-338) Rail Pressure Sensor
(19-019-339) Timing Actuator
(99-019-359) Multimeter Usage
(99-019-360) Resistance Measurement Using a Multimeter and a Wiring Diagram
(99-019-361) Component Connector and Pin Inspection
(99-019-362) Inactive or Intermittent Fault Code
(105-019-428) Engine Datalinks
(99-019-474) Bosch™ Aftertreatment DEF Controller Connector

Specifications

page_index_satisfaction_guarantee_2

Reviews

There are no reviews yet.

Be the first to review “Cummins QSK Electronic Troubleshooting Repair Manual”

Your email address will not be published. Required fields are marked *