Cummins QSK Electronic Troubleshooting Manual

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 Windows software format  Instant download

Covers: Cummins QSK19, QSK23, QSK45, QSK60, and QSK78 Electronic Control System Troubleshooting
Format: Software download
File size: 174mb
Compatibility: Windows XP/Vista/7/8/10 only

This troubleshooting manual in downloadable software format (no installation required) is intended to aid in determining the cause of Cummins QSK engine electronic control system related problems and to provide recommended repair procedures. Please note search and print functions are not available in this software.

Topics in the Cummins QSK Electronic Troubleshooting Manual:

Introduction

Engine and System Identification
Engine Diagrams

Familiarization
Electronic Controlled Fuel System
Service Tools and Hardware – Overview

Troubleshooting Fault Codes
(19-fcmfc00) Multiple Fault Code A on the Engine Harness
(19-fcmfc01) Multiple Fault Code B on the Engine Harness
(19-fcmfc02) Multiple Fault Code C on the Engine Harness
(19-fcmfc03) Multiple Fault Code D on the Engine Harness
(19-fcmfc04) Multiple Fault Code E on the Engine Harness
(19-fcmfc05) Multiple Fault Code F on the Engine Harness
(19-fcmfc06) Multiple Fault Code G on the Engine Harness
(19-fcmfc07) Multiple Fault Code H on the Engine Harness
(19-fcmfc08) Multiple Fault Code I on the Engine Harness
(19-fcmfc09) Multiple Fault Code J on the Engine Harness
(19-fcmfc10) Multiple Fault Code K on the Engine Harness
(19-fcmfc11) Multiple Fault Code L on the Engine Harness
(19-fc111) Electronic Control Module (ECM) Microprocessor
(19-fc112) Timing Fueling Flow Mismatch
(19-fc113) Timing Actuator Circuit
(19-fc115) Engine Speed Sensor Circuit
(19-fc116) Timing Pressure Sensor Circuit
(19-fc117) Timing Pressure Sensor Circuit
(19-fc118) Fuel Pump Pressure Sensor Circuit
(19-fc119) Fuel Pump Pressure Sensor Circuit
(19-fc121) Engine Speed Sensor Circuit
(19-fc122) Intake Manifold Pressure Sensor Circuit
(19-fc123) Intake Manifold Pressure Sensor Circuit
(19-fc131) Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc132) Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc133) Remote Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc134) Remote Accelerator Position Sensor: CELECT™-Type Accelerator Pedal
(19-fc135) Oil Pressure Sensor Circuit
(19-fc141) Oil Pressure Sensor Circuit
(19-fc143) Oil Pressure – Engine Protection
(19-fc144) Coolant Temperature Sensor Circuit
(19-fc145) Coolant Temperature Sensor Circuit
(19-fc147) Frequency Accelerator Circuit
(19-fc148) Frequency Accelerator Circuit
(19-fc151) Coolant Temperature – Engine Protection
(19-fc153) Intake Manifold Temperature Sensor Circuit
(19-fc154) Intake Manifold Temperature Sensor Circuit
(19-fc155) Intake Manifold Temperature Sensor – Engine Protection
(19-fc219) Make-Up Tank Oil Level Low Fault
(19-fc221) Ambient Air Pressure Sensor Circuit
(19-fc222) Ambient Air Pressure Sensor Circuit
(19-fc223) Burn Valve Solenoid Circuit
(19-fc225) Make-Up Valve Solenoid Circuit
(19-fc231) Coolant Pressure Sensor Circuit
(19-fc232) Coolant Pressure Sensor Circuit
(19-fc233) Coolant Pressure – Engine Protection
(19-fc234) Engine Overspeed
(19-fc235) Engine Coolant Level – Engine Protection
(19-fc237) Multiple-Unit Synchronization
(19-fc252) Oil Level Sensor Circuit
(19-fc253) Oil Level – Engine Protection
(19-fc254) Fuel Shutoff Solenoid Supply Circuit
(19-fc259) Fuel Shutoff Valve Stuck Open
(19-fc261) Fuel Temperature – Engine Protection
(19-fc263) Fuel Temperature Sensor Circuit
(19-fc265) Fuel Temperature Sensor Circuit
(19-fc292) Temperature – Engine Protection
(19-fc293) Temperature Sensor Circuit
(19-fc294) Temperature Sensor Circuit
(19-fc296) Pressure – Engine Protection
(19-fc297) Pressure Sensor Circuit
(19-fc298) Pressure Sensor Circuit
(19-fc299) Non-Keyswitch Hot Shutdown
(19-fc316) Fuel Pump Actuator Circuit
(19-fc318) Fuel Pump Fueling Flow Mismatch
(19-fc343) Electronic Control Module (ECM) Internal Communication Error
(19-fc346) Electronic Control Module (ECM) Powerdown Error
(19-fc349) Frequency Accelerator Circuit
(19-fc384) Ether Injection Circuit
(19-fc415) Oil Pressure – Engine Protection
(19-fc422) Coolant Level Sensor Circuit
(19-fc423) Timing Pressure Sensor In-Range Error
(19-fc426) J1939 Datalink No Communication
(19-fc427) J1939 Datalink Slow Communication
(19-fc431) Idle Validation Circuit
(19-fc432) CELECT™-Type Accelerator Pedal
(19-fc441) Unswitched Battery Supply Circuit
(19-fc442) Unswitched Battery Supply Circuit
(19-fc451) Rail Pressure Sensor Circuit
(19-fc452) Rail Pressure Sensor Circuit
(19-fc455) Rail Actuator Circuit
(19-fc467) Timing Current Offset Error
(19-fc468) Rail Current Offset Error
(19-fc471) Very Low Oil Level – Engine Protection
(19-fc487) Ether System Empty
(19-fc489) Auxiliary Speed Input Error
(19-fc497) MultiUnit Synchronous Switch Error
(19-fc498) Oil Level Sensor Circuit
(19-fc499) Oil Level Sensor Circuit
(19-fc514) Rail Fueling Flow Mismatch
(19-fc527) Solenoid A Error
(19-fc529) Solenoid B Error
(19-fc551) Idle Validation Circuit
(19-fc553) Rail Pressure Over Limits
(19-fc554) Rail Pressure In-Range Error
(19-fc555) Blowby Pressure – Engine Protection
(19-fc611) Keyswitch Hot Shutdown
(19-fc649) Maintenance Interval Reached
(19-fc719) Blowby Pressure Sensor Circuit
(19-fc729) Blowby Pressure Sensor Circuit
(19-fc753) Engine Speed Sensor Circuit
(19-fc777) Turbo Air Inlet Temperature – Engine Protection

Section TS – Troubleshooting Symptoms
(99-t00-001-tr) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666113-t016-tr) Communication Error – Electronic Service Tool or Control Device
(3666113-t033-tr) Engine Acceleration or Response Poor
(3666113-t041-tr) Engine Decelerates Slowly
(3666113-t043-tr) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666113-t044-tr) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666113-t057-tr) Engine Power Output Low
(3666113-t062-tr) Engine Runs Rough or Misfires
(3666113-t064-tr) Engine Shuts Off Unexpectedly or Dies During Deceleration
(3666113-t066-tr) Engine Speed Surges at Low or High Idle
(3666113-t067-tr) Engine Speed Surges Under Load or in Operating Range
(3666113-t072-tr) Engine Starts But Will Not Keep Running
(3666113-t080-tr) Engine Will Not Reach Rated Speed (RPM)
(3666113-t081-tr) Engine Will Not Shut Off
(3666113-t083-tr) Fault Code Warning Lamps Stay On (No Apparent Reason)
(3666113-t084-tr) Fault Code Warning Lamps Do Not Illuminate
(3666113-t087-tr) Fuel Consumption Excessive
(3666113-t102-25-tr) Lubricating Oil Consumption From Oil Make-Up Tank Excessive
(3666113-t102-5-tr) Engine Lubricating Oil Consumption From Oil Make-Up Tank Inadequate
(3666113-t103-25-tr) Engine Lubricating Oil Level Above Specifications While Using Correct Amount of Make-Up Oil
(3666113-t103-5-tr) Lubricating Oil Level Below Specifications While Using Correct Amount of Make-Up Oil
(3666113-t116-tr) Smoke, Black – Excessive
(3666113-t118-tr) Smoke, White – Excessive

Section TT – Troubleshooting Symptoms (New Format)
(00-ttecm) ECM – No Communication Troubleshooting Tree

Section 19 – Electronic Engine Controls – Group 19
(19-022-001_19) Service Tools
(19-019-004) Barometric Air Pressure Sensor
(99-019-008) Battery Ground Circuit
(19-019-011) Blowby Pressure Sensor
(00-019-016) Coolant Pressure Sensor
(00-019-017) Engine Coolant Level Sensor
(19-019-019) Engine Coolant Temperature Sensor
(19-019-026) Data Link Circuit, Public
(99-019-027) Diagnostic Test Mode Switch
(99-019-028) Diagnostic Test Mode Switch Circuit
(19-019-031) Electronic Control Module (ECM)
(105-019-032) ECM Calibration Code
(19-019-040) Engine Protection Warning Lamp
(19-019-041) Engine Protection Warning Lamp Circuit
(19-019-042) Engine Speed Sensor (ESS)
(19-019-043) Engine Wiring Harness
(99-019-046) Fault Lamp
(99-019-047) Fault Lamp Circuit
(19-019-049) Fuel Shutoff Valve Circuit
(19-019-050) Fuel Shutoff Valve
(99-019-052) Idle Adjust Switch
(99-019-053) Idle Adjust Switch Circuit
(19-019-056) Lubricating Oil Level Sensor
(19-019-059) Intake Manifold Air Temperature Sensor
(19-019-061) Intake Manifold Pressure Sensor
(99-019-064) Key Switch Battery Supply Circuit
(19-019-066) Engine Oil Pressure Sensor
(99-019-071) Wiring Harness
(19-019-072) Interface Harness
(19-019-086) Accelerator Pedal or Lever Position Sensor Circuit
(19-019-087) Unswitched Battery Supply Circuit
(19-019-106) Engine Speed Sensor Circuit
(19-019-107) Intermediate Speed Control Switch
(19-019-108) Intermediate Speed Control Validation Switch
(00-019-112) Actuator Screen
(00-019-117) Fuel Pump Actuator
(00-019-118) Fuel Pump Pressure Sensor
(00-019-119) Engine Fuel Temperature Sensor
(19-019-138) Centinel™ Control Solenoids
(19-019-139) Centinel™ Control Solenoid Circuit
(19-019-172) Make-up Valve Solenoid, Centinel™ Oil
(19-019-173) Burn Valve Solenoid, Centinel™ Oil
(19-019-186) In-Range Pressure Sensor
(19-019-187) Actuator Diagnostic for Idle Surge
(19-019-191) Timing Pressure Sensor
(19-019-195) Connector, Fuse Holder
(99-019-197) Ring Terminal
(99-019-198) Fuse, Harness In-Line
(99-019-199) Connector, Butt Splice
(99-019-201) Weather Pack Connector Series
(99-019-202) Metripack Connector Series
(99-019-203) AMP Connector Series
(99-019-204) Deutsch DRC Connector Series
(99-019-205) Deutsch DT Connector Series
(99-019-206) Deutsch DTM and DTP Connector Series
(99-019-207) Deutsch HD10 Connector Series
(99-019-208) Deutsch HDP20 and HD30 Connector Series
(99-019-209) ITT Cannon Connector Series
(99-019-210) AMP VP44 Connector Series
(99-019-211) Packard Relay Connector
(99-019-212) Ford™ Connector Series
(99-019-213) D-Sub Miniature Connector
(99-019-214) Bosch® Actuator and Sensor Connector Series
(99-019-215) Bosch® ECM Injector Driver Connector Series
(99-019-216) Bosch® ECM Actuator and Sensor Connector Series
(99-019-217) Bosch® ECM Connector Series
(99-019-220) Augat Connector Series
(19-019-337) Rail Actuator
(19-019-338) Rail Pressure Sensor
(19-019-339) Timing Actuator
(99-019-359) Multimeter Usage
(99-019-360) Resistance Measurement Using a Multimeter and a Wiring Diagram
(99-019-361) Component Connector and Pin Inspection
(99-019-362) Inactive or Intermittent Fault Code
(105-019-428) Engine Datalinks
(99-019-474) Bosch™ Aftertreatment DEF Controller Connector

Specifications

P/N 3666113

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1 review for Cummins QSK Electronic Troubleshooting Manual

  1. Rated 5 out of 5

    dashmyagmar

    Hello? I need this book very much. QSK78 How to Get It?

    • MPM

      Hello,

      It is available for purchase on this page in downloadable format (Windows software).

      Thanks,
      MyPowerManual

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