Cummins QSK19 Diesel Engine Troubleshooting & Repair Manual

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Covers: Cummins QUANTUM Series QSK19 Diesel Engine
Pages: 690
Format: PDF
Compatibility: Windows/Mac/Tablet
File size: 17mb
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The Cummins QSK19 Diesel Engine Troubleshooting & Repair Manual is intended to aid diagnosing engine related problems and to provide recommended in-chassis repair procedures per the manufacturer. Complete engine disassembly and assembly are included with detailed specifications and illustrations. Does not include electronic control system troubleshooting. View the Cummins QSK19 Diesel Engine Troubleshooting & Repair Manual on your computer or print off pages as needed.

Topics in the Cummins QSK19 Diesel Engine Troubleshooting & Repair Manual:

TABLE OF CONTENTS
INTRODUCTION
ILLUSTRATIONS
SYMBOLS
ENGINE IDENTIFICATION
CUMMINS ENGINE NOMENCLATURE
ENGINE DATAPLATE
FUEL PUMP DATAPLATE
EXTERNAL ENGINE COMPONENTS
GENERAL SPECIFICATIONS
AIR INDUCTION SYSTEM
COOLING SYSTEM
ELECTRICAL SYSTEM
EXHAUST SYSTEM
FUEL SYSTEM
GENERAL ENGINE DATA
LUBRICATING OIL SYSTEM
TROUBLESHOOTING SYMPTOMS
TROUBLESHOOTING PROCEDURES AND TECHNIQUES
TROUBLESHOOTING SYMPTOMS CHARTS
AIR COMPRESSOR AIR PRESSURE RISES SLOWLY
AIR COMPRESSOR NOISE EXCESSIVE
AIR COMPRESSOR PUMPING EXCESS LUBRICATING OIL INTO AIR SYSTEM
AIR COMPRESSOR WILL NOT MAINTAIN ADEQUATE AIR PRESSURE – NOT PUMPING CONTINUOUSLY
AIR COMPRESSOR WILL NOT PUMP AIR
AIR COMPRESSOR WILL NOT STOP PUMPING
ALTERNATOR NOT CHARGING OR INSUFFICIENT CHARGING
ALTERNATOR OVERCHARGING
COMMUNICATION ERROR – ELECTRONIC SERVICE TOOL OR CONTROL DEVICE
CONNECTING ROD BEARING NOISE
COOLANT LOSS – EXTERNAL
COOLANT LOSS – INTERNAL
COOLANT TEMPERATURE ABOVE NORMAL – GRADUAL OVERHEAT
COOLANT TEMPERATURE ABOVE NORMAL – SUDDEN OVERHEAT
COOLANT TEMPERATURE BELOW NORMAL
CRANKCASE GASES (BLOWBY) – EXCESSIVE
DRIVEABILITY – GENERAL INFORMATION
DRIVEABILITY/LOW POWER – CUSTOMER COMPLAINT FORM
DRIVEABLITY/LOW POWER/EXCESSIVE FUEL CONSUMPTION – CHECKLIST
ENGINE ACCELERATION OR RESPONSE POOR
ENGINE DECELERATES SLOWLY
ENGINE DIFFICULT TO START OR WILL NOT START (EXHAUST SMOKE)
ENGINE DIFFICULT TO START OR WILL NOT START (NO EXHAUST SMOKE)
ENGINE NOISE DIAGNOSTIC PROCEDURES – GENERAL INFORMATION
ENGINE NOISE EXCESSIVE – COMBUSTION KNOCKS
ENGINE NOISE EXCESSIVE – CONNECTING ROD
ENGINE NOISE EXCESSIVE – MAIN BEARING
ENGINE NOISE EXCESSIVE – PISTON
ENGINE NOISE EXCESSIVE – TURBOCHARGER
ENGINE POWER OUTPUT LOW
ENGINE RUNS ROUGH AT IDLE
ENGINE RUNS ROUGH OR MISFIRES
ENGINE SHUTS OFF UNEXPECTEDLY OR DIES DURING DECELERATION
ENGINE SPEED SURGES AT LOW OR HIGH IDLE
ENGINE VIBRATION – EXCESSIVE
ENGINE WILL NOT CRANK OR CRANKS SLOWLY (AIR STARTER)
ENGINE WILL NOT CRANK OR CRANKS SLOWLY (ELECTRIC STARTER)
ENGINE WILL NOT REACH RATED SPEED (RPM)
ENGINE WILL NOT SHUT OFF
ENGINE STARTS BUT WILL NOT KEEP RUNNING
FAULT CODE WARNING LAMPS DO NOT ILLUMINATE
FAULT CODE WARNING LAMPS STAY ON (NO APPARENT REASON)
FUEL CONSUMPTION – GENERAL INFORMATION
FUEL CONSUMPTION EXCESSIVE
FUEL IN COOLANT
FUEL IN THE LUBRICATING OIL
INTAKE MANIFOLD AIR TEMPERATURE ABOVE SPECIFICATION
INTAKE MANIFOLD PRESSURE (BOOST) IS BELOW NORMAL
LOW IDLE ADJUST SWITCH DOES NOT WORK
LUBRICATING OIL CONSUMPTION EXCESSIVE
LUBRICATING OIL PRESSURE – HIGH
LUBRICATING OIL PRESSURE – LOW
LUBRICATING OIL SLUDGE IN THE ENGINE CRANKCASE EXCESSIVE
LUBRICATING OIL TEMPERATURE ABOVE SPECIFICATION
LUBRICATING OR TRANSMISSION OIL IN THE COOLANT
MAIN BEARING NOISE
OIL CONSUMPTION
PISTON NOISE
SMOKE, BLACK – EXCESSIVE
SMOKE, WHITE – EXCESSIVE
TURBOCHARGER LEAKS – ENGINE OIL OR FUEL
SECTION 0 – COMPLETE ENGINE – GROUP 00
COMPLETE ENGINE – GENERAL INFORMATION
COMPLETE ENGINE – TOOL REQUIREMENTS
ENGINE INSTALLATION
ENGINE REMOVAL
SECTION 1 – CYLINDER BLOCK
ACCESSORY DRIVE SEAL
ALTERNATOR DRIVE SEAL
BEARINGS, CONNECTING ROD
BEARINGS, THRUST
INSPECT FOR REUSE
CAMSHAFT
CAMSHAFT BUSHINGS
CAMSHAFT COVER PLATE
CAMSHAFT GEAR (CAMSHAFT INSTALLED)
CAMSHAFT IDLER GEAR
CAMSHAFT THRUST BEARING
INSPECT FOR REUSE
CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)
INSPECT FOR REUSE
CRANKSHAFT SEAL, FRONT
CRANKSHAFT SEAL, REAR
CYLINDER BLOCK
INSPECT FOR REUSE
MAGNETIC CRACK INSPECTION
CYLINDER BLOCK AND LINER SEATS
INSPECT FOR REUSE
MEASURE
PREPARATORY
CYLINDER BLOCK – TOOL REQUIREMENTS
CYLINDER LINER
INSPECT FOR REUSE
GEAR COVER, FRONT
INSPECT FOR REUSE
GEAR COVER SPACER PLATE
INSPECT FOR REUSE
GEAR TRAIN BACKLASH, FRONT
HYDRAULIC PUMP IDLER GEAR
MAIN BEARINGS
PISTON
PISTON AND CONNECTING ROD ASSEMBLY
ASSEMBLE, ARTICULATED
DISASSEMBLE
PISTON COOLING NOZZLES
INSPECT FOR REUSE
PISTON RINGS
VIBRATION DAMPER, SINGLE
ECCENTRICITY CHECK
INSPECT FOR REUSE
WOBBLE CHECK (001-052-065)
WATER PUMP IDLER GEAR (001-040)
INSTALL (001-040-026)
REMOVE (001-040-002)
SECTION 2 – CYLINDER HEAD – GROUP 02
CYLINDER HEAD – GENERAL INFORMATION (002-999-999)
CYLINDER HEAD – SPECIFICATIONS (018-001-502)
CYLINDER HEAD – TOOL REQUIREMENTS (022-001-502)
CYLINDER HEAD (002-004)
CLEAN (002-004-006)
INSPECT FOR REUSE (002-004-007)
INSTALL (002-004-026)
PRESSURE TEST (002-004-013)
REMOVE (002-004-002)
CYLINDER HEAD GASKET (002-021)
LEAK TEST (002-021-014)
CYLINDER HEAD VALVE (002-0020)
REMOVE (002-020-002)
SECTION 3 – ROCKER LEVER – GROUP 03
OVERHEAD SET (OUTER BASE CIRCLE)
ADJUST (003-006-029)
DETERMINE THE CYLINDER IN POSITION FOR VALVE SET
WORKSHEET (003-006-056)
ROCKER LEVER ASSEMBLY (003-009)
INSPECT FOR REUSE (003-009-007)
INSTALL (003-009-026)
REMOVE (003-009-002)
ROCKER LEVER COVER (003-011)
INSPECT FOR REUSE (003-011-007)
INSTALL (003-011-026)
REMOVE (003-011-002)
ROCKER LEVER HOUSING (003-013)
INSPECT FOR REUSE (003-013-007)
INSTALL (003-013-026)
REMOVE (003-013-002)
ROCKER LEVER – GENERAL INFORAMATION (003-999-999)
ROCKER LEVER – SPECIFICATIONS (018-003-201)
ROCKER LEVER – TOOL REQUIREMENTS (022-001-503)
SECTION 4 – CAM FOLLOWERS/TAPPETS – GROUP 04
CAM FOLLOWER – SPECIFICATIONS (018-001-201)
CAM FOLLOWER ASSEMBLY (004-001)
INSPECT FOR REUSE (004-001-007)
INSTALL (004-001-026)
REMOVE (004-001-002)
CAM FOLLOWER – GENERAL INFORMATION (003-999-999)
PUSH RODS (004-014)
INSPECT FOR REUSE (004-014-007)
INSTALL (004-014-026)
REMOVE (004-014-002)
SECTION 5 – FUEL SYSTEM – GROUP 05
ELECTRONIC FUEL CONTROL VALVE ASSEMBLY (005-053)
INSTALL (005-053-026)
REMOVE (005-053-002)
FUEL CONSUMPTION (005-010)
INITIAL CHECK (005-010-001)
TEST (005-010-012)
FUEL PUMP (005-016)
INSPECT FOR REUSE (005-016-007)
INSTALL (005-016-026)
PRESSURE TEST (005-016-013)
PRIME (005-016-050)
REMOVE (005-016-002)
FUEL SHUTOFF VALVE (005-043)
INSPECT FOR REUSE (005-043-007)
INSTALL (005-043-026)
REMOVE (005-043-002)
FUEL SYSTEM – GENERAL INFORMATION (005-999-999)
FUEL SYSTEM FLOW DIAGRAMS (200-001-202)
FUEL SYSTEM – SERVICE TOOLS (022-001-505)
FUEL SYSTEM – SPECIFICATIONS (018-001-202)
INSTALLATION RECOMMENDATIONS (005-999-248)
SECTION 6 – INJECTORS AND FUEL LINES – GROUP 06
AIR-IN-FUEL (006-003)
GENERAL INFORMATION (006-003-999)
TEST (006-003-012)
FUEL DRAIN LINE RESTICTION (006-012)
MEASURE (006-012-010)
FUEL DRAIN LINES (006-013)
INSPECT FOR REUSE (006-013-007)
INSTALL (006-013-026)
REMOVE (006-013-002)
FUEL FILTER (006-015)
INSTALL (006-015-026)
REMOVE (006-015-002)
FUEL INLET RESTRICTION (006-020)
MEASURE (006-020-010)
FUEL MANIFOLD (006-022)
INSPECT FOR REUSE (006-022-007)
INSTALL (006-022-026)
REMOVE (006-022-002)
FUEL SUPPLY LINES (006-024)
INSPECT FOR REUSE (006-024-007)
INSTALL (006-024-026)
REMOVE (006-024-002)
INJECTOR AND FUEL LINES – QUANTUM INJECTOR
INJECTORS (006-026)
CALIBRATE (006-026-030)
INSPECT FOR REUSE (006-026-007)
INSTALL (006-026-026)
REMOVE (006-026-002)
INJECTORS AND FUEL LINES (006-999)
GENERAL INFORMATION (006-999-999)
INJECTORS AND FUEL LINES – FLOW DIAGRAM (200-001-202)
INJECTORS AND FUEL LINES – REQUIRED SERVICE TOOLS (022-001-505)
INJECTORS AND FUEL LINES – SPECIFICATIONS (018-001-202)
SECTION 7 – LUBRICATING OIL SYSTEM – GROUP 07
CYLINDER SMOKES (BLUE SMOKE) (007-050)
FLUORESCENT DYE TRACER (007-050-054)
LUBRICATING OIL CONTAMINATION
FLUORESCENT DYE TRACER TEST (007-044-054)
OIL DILUTED WITH FUEL
GENERAL INFORMATION (007-044-999)
PRESSURE TEST (007-044-013)
OIL DILUTED WITH COOLANT
LUBRICATING OIL COOLER (007-003)
PRESSURE DIFFERENTIAL TEST (007-003-063)
LUBRICATING OIL COOLER COVER (007-045)
INSPECT FOR REUSE (007-045-007)
INSTALL (007-045-026)
REMOVE (007-045-002)
LUBRICATING OIL COOLER ELEMENT (007-007)
INSTALL (007-007-026)
PRESSURE TEST (007-007-013)
REMOVE (007-007-002)
LUBRICATING OIL COOLER HOUSING
INSPECT FOR REUSE (007-046-007)
INSTALL (007-046-026)
REMOVE (007-046-002)
LUBRICATING OIL DIPSTICK (007-009)
CALIBRATE (007-009-030)
LUBRICATING OIL DIPSTICK TUBE (007-011
INSTALL (007-011-026)
REMOVE (007-011-002
LUBRICATING OIL FILTER (007-013
INSPECT (007-013-062)
PRESSURE DIFFERENTIAL TEST (007-013-063)
REMOVE (007-013-002)
LUBRICATING OIL FILTER HEAD (007-015)
INSPECT FOR REUSE (007-015-007)
INSTALL (007-015-026)
REMOVE (007-015-002)
LUBRICATING OIL FILTER HEAD ADAPTER (007-018)
INSPECT FOR REUSE (007-018-007)
INSTALL (007-018-026)
REMOVE (007-018-002)
LUBRICATING OIL LEAKS (007-024)
FLUORESCENT DYE TRACER (007-024-054)
INSPECT (007-024-062)
LUBRICATING OIL PAN (007-025)
FILL (007-025-028)
INSPECT FOR REUSE (007-025-007)
INSTALL (007-025-026)
REMOVE (007-025-002)
LUBRICATING OIL PAN ADAPTER (007-026)
INSPECT FOR REUSE (007-026-007)
INSTALL (007-026-026)
REMOVE (007-026-002)
LUBRICATING OIL PAN ADAPTER COVER PLATE (007-027)
INSPECT FOR REUSE (007-027-007)
INSTALL (007-027-026)
REMOVE (007-027-002)
LUBRICATING OIL PRESSURE GAUGE (007-028)
INSPECT FOR REUSE (007-028-007)
LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE) (007-029)
INSPECT FOR REUSE (007-029-007)
INSTALL (007-029-026)
REMOVE (007-029-002)
LUBRICATING OIL PUMP (007-031)
INSPECT FOR REUSE (007-031-007)
INSTALL (007-031-026)
REMOVE (007-031-002)
LUBRICATING OIL SYSTEM – FLOW DIAGRAMS (200-002-047)
LUBRICATING OIL SYSTEM – GENERAL INFORMATION (007-999-999)
LUBRICATING OIL SYSTEM – SPECIFICATIONS (018-001-203)
LUBRICATING OIL SYSTEM – TOOL REQUIREMENTS (022-001-507)
LUBRICATING OIL TEMPERATURE GAUGE (007-038)
INSPECT FOR REUSE (007-038-007)
SECTION 8 – COOLING SYSTEM – GROUP 08
BELT, COOLING FAN DRIVE (008-002)
ADJUST (008-002-029)
INSPECT FOR REUSE (008-002-007)
INSTALL (008-002-026)
REMOVE (008-002-002)
COOLANT FILTER (008-006)
INSTALL (008-006-026)
REMOVE (008-006-002)
COOLANT TEMPERATURE GAUGE (008-004)
INITIAL CHECK (008-004-008)
COOLANT THERMOSTAT (008-013)
INSPECT FOR REUSE (008-013-007)
INSTALL (008-013-026)
LEAK TEST (008-013-014)
REMOVE (008-013-002)
TEST (008-013-012)
COOLANT THERMOSTAT HOUSING SUPPORT (008-015)
INSTALL (008-015-026)
REMOVE (008-018-002)
COOLANT THERMOSTAT SEAL (008-016)
INSTALL (008-016-026)
REMOVE (008-016-002)
COOLANT VENT LINES (008-017)
GENERAL INFORMATION (008-017-999)
COOLING SYSTEM (008-018)
DRAIN (008-018-005)
FILL (008-018-028)
FLUSH (008-018-009)
PRESSURE TEST (008-018-013)
COOLING SYSTEM DIAGNOSTICS (008-020)
PRESSURE TEST (008-020-013)
COOLING SYSTEM – AIR OR COMBUSTION GAS (008-019)
TEST (008-019-012)
COOLING SYSTEM – FLOW DIAGRAMS (200-003-204)
JACKET WATER-AFTERCOOLED
LTA
LTA TORQUE CONVERTER
COOLING SYSTEM – GENERAL INFORMATION (008-999-999)
FLEETGUARD PRODUCTS FOR CUMMINS ENGINES
COOLING SYSTEM – REQUIRED TOOLS (022-001-508)
COOLING SYSTEM – SPECIFICATIONS (018-001-204)
COOLING SYSTEM SERVICE REQUIREMENTS (008-022)
GENERAL INFORMATION (008-022-999)
FAN, COOLING (008-040)
INITIAL CHECK (008-040-001)
INSTALL (008-040-026)
REMOVE (008-040-002)
ROTATION CHECK (008-040-052)
FAN DRIVE IDLER ASSEMBLY (008-029)
INSPECT FOR REUSE (008-029-007)
INSTALL (008-029-026)
REMOVE (008-029-002)
FAN HUB, BELT DRIVEN (008-036)
INSPECT FOR REUSE (008-036-007)
INSTALL (008-036-026)
REMOVE (008-036-002)
RADIATOR (008-042)
INITIAL CHECK (008-042-008)
TEST (008-042-012)
RADIATOR HOSE, LOWER (008-045)
INSPECT FOR REUSE (008-045-007)
INSTALL (008-045-026)
REMOVE (008-045-002)
RADIATOR HOSE, UPPER (008-046)
INSPECT FOR REUSE (008-046-007)
INSTALL (008-046-026)
REMOVE (008-046-002)
RADIATOR PRESSURE CAP (008-047)
INSPECT FOR REUSE (008-047-007)
PRESSURE TEST (008-047-013)
RADIATOR SHROUD (008-048)
INSPECT FOR REUSE (008-048-007)
RADIATOR TOP TANK (008-051)
LEAK TEST (008-051-014)
SUPPLEMENTAL COOLANT ADDITIVE (SCA)(008-060)
INSPECT FOR REUSE (008-060-007)
TORQUE CONVERTER COOLER (008-065)
INSPECT FOR REUSE (008-065-007)
INSTALL (008-065-026)
PRESSURE TEST (008-065-013)
REMOVE (008-065-002)
WATER PUMP (008-062)
INSPECT (008-062-062)
INSTALL (008-062-026)
REMOVE (008-062-002)
SECTION 9 – DRIVE UNITS – GROUP 09
ACCESSORY DRIVE (009-001)
CLEAN (009-001-006)
INSPECT FOR REUSE (009-001-007)
INSTALL (009-001-026)
REMOVE (009-001-002)
ACCESSORY DRIVE PULLEY (009-004)
INSPECT FOR REUSE (009-004-007)
INSTALL (009-004-026)
REMOVE (009-004-002)
DRIVE UNITS – GENERAL INFORMATION (009-999-999)
DRIVE UNITS – SPECIFICATIONS
DRIVE UNITS – TOOL REQUIREMENTS (022-001-509)
WATER PUMP DRIVE (009-029)
INSPECT FOR REUSE (009-029-007)
INSTALL (009-029-026)
REMOVE (009-029-002)
SECTION 10 – AIR INTAKE SYSTEM – GROUP 10
AFTERCOOLER ASSEMBLY (010-002)
INSPECT FOR REUSE (010-002-007)
INSTALL (010-002-026)
REMOVE (010-002-002)
AFTERCOOLER ELEMENT (010-008)BINSTALL (010-008-026)
INSTALL (010-008-026)
PRESSURE TEST (010-008-013)
REMOVE (010-008-002)
AIR INTAKE INFORMATION – GENERAL INFORMATION (010-999-999)
AIR INTAKE SYSTEM – SPECIFICATIONS (018-001-205)
AIR INTAKE SYSTEM – TOOL REQUIREMENTS (022-001-510)
AIR INTAKE SYSTEM – FLOW DIAGRAMS (010-200-281)
AIR LEAKS, AIR INTAKE SYSTEM (010-024)
INSPECT FOR REUSE (010-024-007)
BOOST PRESSURE (010-057)
MEASURE (010-057-010)
INTAKE AIR RESTRICTION (010-031)
MEASURE (010-031-010)
TURBOCHARGER AXIAL CLEARANCE (010-038)
MEASURE (010-038-010)
TURBOCHARGER BLADE DAMAGE (010-039)
INSPECT FOR REUSE (010-039-007)
TURBOCHARGER COMPRESSOR SEAL LEAKS (010-040)
INSPECT (010-040-062)
TURBOCHARGER RADIAL BEARING CLEARANCE (010-047)
MEASURE (010-047-010)
TURBOCHARGER TURBINE SEAL LEAKS (010-049)
FLUORESCENT DYE TRACER (010-049-054)
TURBOCHARGER (WATER-COOLED) (010-037)
CHECK FOR CORRECT COMPONENT (010-037-048)
INSTALL (010-037-026)
REMOVE (010-037-002)
SECTION 11 – EXHAUST SYSTEM – GROUP 11
EXHAUST MANIFOLD (DRY ) (011-007)
ASSEMBLE (011-007-025)
INSPECT FOR REUSE (011-007-007)
INSTALL (011-007-026)
REMOVE (011-007-002)
EXHAUST RESTRICTION (011-009)
MEASURE (011-009-010)
EXHAUST SYSTEM – FLOW DIAGRAMS (200-005-206)
EXHAUST SYSTEM – GENERAL INFORMATION (011-999-999)
EXHAUST SYSTEM – SPECIFICATIONS (018-001-206)
EXHAUST SYSTEM – TOOL REQUIREMENTS (022-001-511)
SECTION 12 – COMPRESSED AIR SYSTEM – GROUP 12
AIR COMPRESSOR CARBON BUILDUP (012-003)
INSPECT FOR REUSE (012-003-007)
AIR COMPRESSOR CYLINDER HEAD, SINGLE CYLINDER (012-008)
ASSEMBLE (012-008-025)
DISASSEMBLE (012-008-003)
INSPECT (012-008-062)
INSPECT FOR REUSE (012-008-007)
INSTALL (012-008-026)
REMOVE (012-008-002)
AIR COMPRESSOR (OIL CARRYOVER) (012-020)
INSPECT FOR REUSE (012-020-007)
AIR COMPRESSOR PIN BORE WEAR (012-010)
INSPECT FOR REUSE (012-010-007)
INSTALL (012-010-026)
REMOVE (012-010-002)
AIR COMPRESSOR, SINGLE CYLINDER (012-014)
INSPECT FOR REUSE (012-014-007
INSTALL (012-014-026)
REMOVE (012-014-002)
AIR COMPRESSOR, TWO CYLINDER (012-015)
INSPECT FOR REUSE (012-015-007)
INSTALL (012-015-026)
REMOVE (012-015-002)
AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY (012-013)
INSPECT FOR REUSE (012-013-007)
INSTALL (012-013-026)
REMOVE (012-013-002)
VACUUM TEST (012-013-015)
AIR GOVERNOR (AIR COMPRESSOR PUMPS CONTINUOUSLY) (012-018)
INSPECT FOR REUSE (012-017-007)
AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)(012-017)
INSPECT FOR REUSE (012-017-007)
AIR LEAKS, COMPRESSED AIR SYSTEM (012-019)
INSPECT FOR REUSE (012-019-007)
COMPRESSED AIR SYSTEM – FLOW DIAGRAMS (200-006-207)
COMPRESSED AIR SYSTEM – GENERAL INFORMATION (012-999-999)
COMPRESSED AIR SYSTEM – SPECIFICATIONS (018-001-207)
13.2 CFM SINGLE CYLINDER AIR COMPRESSOR (SS296)
15.0 CFM SINGLE CYLINDER AIR COMPRESSOR (SS338)
COMPRESSED AIR SYSTEM – TOOL REQUIREMENTS (022-001-512)
SECTION 13 – ELECTRICAL EQUIPMENT – GROUP 13
ALTERNATOR (013-001)
INSPECT FOR REUSE (013-001-007)
INSTALL (013-001-026)
REMOVE (013-001-002)BTEST (013-001-012)
TEST (013-001-012)
ALTERNATOR DRIVE BELTS (013-005)
ADJUST (013-005-029)
INSPECT FOR REUSE (013-005-007)
INSTALL (013-005-026)
REMOVE (013-005-002)
ALTERNATOR PULLEY (013-006)
INSPECT FOR REUSE (013-006-007)
BATTERIES (013-007)
INSPECT (013-007-062)
BATTERY CABLES AND CONNECTIONS (013-009)
INSPECT FOR REUSE (013-009-007)
ELECTRICAL EQUIPMENT – GENERAL INFORMATION (013-999-999)
ELECTRICAL EQUIPMENT – SPECIFICATIONS (018-001-208)
ELECTRICAL EQUIPMENT – TOOL REQUIREMENTS (022-001-513)
STARTER MAGNETIC SWITCH (013-017)
INSPECT FOR REUSE (013-017-007
STARTER SOLENOID (013-019)
VOLTAGE CHECK (013-019-041)
STARTER SWITCH (013-018)
INSPECT FOR REUSE (013-018-007)
STARTING MOTOR (013-020)
INSPECT FOR REUSE (013-020-007)
INSTALL (013-020-026)
REMOVE (013-020-002)
SECTION 14 – ENGINE TESTING – GROUP 14
DYNAMOMETER WORKSHEET (014-001)
WORKSHEET (014-001-056)
ENGINE RUN-IN (CHASSIS DYNAMOMETER) (014-002)
GENERAL INFORMATION (014-002-999)
GENERAL ENGINE TEST PROCEDURES
RUN-IN INSTRUCTIONS (014-002-276)
ENGINE RUN-IN (ENGINE DYNAMOMETER) (014-003)
GENERAL INFORMATION (014-003-999)
GENERAL ENGINE TEST PROCEDURES
RUN-IN INSTRUCTIONS (014-003-276)
ENGINE RUN-IN (WITHOUT DYNAMOMETER)(014-004)
RUN-IN INSTRUCTIONS (014-004-276)
ENGINE TESTING – GENERAL INFORMATION (014-999-999)
ENGINE TESTING – SPECIFICATIONS (018-001-275)
ENGINE TESTING – TOOL REQUIREMENTS (022-001-514)
ENGINE TESTING (CHASSIS DYNMOMETER)(014-005)
SETUP (014-005-011)
GENERAL ENGINE TEST PROCEDURES
TEST (014-005-012)
AIR COMPRESSOR
COOLANT PRESSURE
ENGINE BLOWBY
ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER
EXHAUST RESTRICTION
FUEL DRAIN LINE RESTRICTION
FUEL INLET RESTRICTION
FUEL PRESSURE
FUEL RATE
INTAKE AIR RESTRICTION
INTAKE AIR TEMPERATURE CONTROL – CHASSIS DYNAMOMETER TEST
INTAKE MANIFOLD PRESSURE
LUBRICATING OIL PRESSURE
LUBRICATING OIL TEMPERATURE
STARTING MOTOR
ENGINE TESTING (ENGINE DYNAMOMETER)(014-006)
INSTALL (014-006-026)
COOLANT PLUMBING
ENGINE THROTTLE CONTROL
GENERAL ENGINE TEST PROCEDURES
TEST (014-006-012)
AIR COMPRESSOR
COOLANT PRESSURE
ENGINE BLOWBY SETUP (014-005-011)
ENGINE SPEED (RPM) WITH A VERIFIED TACHMOMETER
EXHAUST RESTRICTION
FUEL DRAIN LINE RESTRICTION
FUEL INLET RESTRICTION
FUEL PRESSURE
FUEL RATE
INTAKE AIR RESTRICTION
INTAKE MANIFOLD PRESSURE
LUBRICATING OIL PRESSURE
LUBRICATING OIL TEMPERATURE
STARTING MOTOR
ENGINE TESTING (FUEL FLOW RATE)(014-007)
MEASURE (014-007-010)
OPERATION
ENGINE TESTING (IN-CHASSIS)(014-008)
STALL SPEED CHECK(014-008-280)
TIME SPEED CHECK (014-008-281)
STALL SPEED CHECK LIST
SECTION 16 – MOUNTING ADAPTATIONS – GROUP 16
ENGINE SUPPORT BRACKET, FRONT (016-002)
INSPECT FOR REUSE (016-002-007)
INSTALL (016-002-026)
REMOVE (016-002-002)
FLYWHEEL (016-005)
INSPECT FOR REUSE (016-005-007)
INSTALL (016-005-026)
REMOVE (016-005-002)
FLYWHEEL HOUSING (016-006)
INSPECT FOR REUSE (016-006-007)
INSTALL (016-006-026)
REDOWEL (016-006-023)
REMOVE (016-006-002)
MOUNTING ADAPTATIONS – GENERAL INFORMATION (016-999-999)
MOUNTING ADAPTATIONS – SPECIFICATIONS (018-001-516)
MOUNTING ADAPTATIONS – TOOL REQUIREMENTS (022-001-516)
COMPONENT MANUFACTURERS
COMPONENT MANUFACTURERS’ ADDRESSES
AIR COMPRESSORS
AIR CYLINDER
AIR HEATERS
AIR STARTING MOTORS
ALTERNATORS
AUXILIARY BRAKES
BELTS
CATALYTIC CONVERTERS
CLUTCHES
COOLANT HEATERS
DRIVE PLATES
ELECTRIC STARTING MOTORS
ENGINE PROTECTION CONTROLS
FAN CLUTCHES
FANS
FILTERS
FLEXPLATES
FUEL WARMERS
GAUGES
GOVERNORS
HYDRAULIC AND POWER STEERING PUMPS
OIL HEATERS
TORQUE CONVERTERS
SPECIFICATIONS AND TORQUE VALUES
CAPSCREW MARKINGS AND TORQUE VALUES
CAPSCREW MARKINGS AND TORQUE VALUES – METRIC
CAPSCREW MARKINGS AND TORQUE VALUES – U.S. CUSTOMARY
ENGINE COMPONENTS – GENERAL INFORMATION
FRACTION, DECIMAL, MILLIMETER CONVERSIONS
NEWTON-METER TO FOOT-POUND CONVERSION CHART
PIPE PLUG TORQUE VALUES
STRAIGHT THREADED O-RING PLUGS
TAP-DRILL CHART – U.S. CUSTOMARY & METRIC
WEIGHT AND MEASURES – CONVERSSION FACTORS
INDEX

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