Diesel Engine, Truck, Heavy Equipment Service Manuals

Caterpillar C9 JLW Diesel Engine Disassembly & Assembly Shop Manual

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Product Description

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Covers: Caterpillar C9 JLW Industrial Diesel Engine (JLW prefix)
Pages: 303
Format: PDF
Compatibility: Windows/Mac/Tablet

This manual contains complete removal, installation, disassembly and assembly procedures for Cat C9 JLW engine components. Other C9 JLW engine manuals available by request.

The following is a list of topics contained in the Disassembly and Assembly Shop Manual

01 Fuel Priming Pump – Remove and Install
02 Fuel Filter Base – Remove and Install
03 Unit Injector – Remove
04 Unit Injector – Install
05 Unit Injector Sleeve – Remove
06 Unit Injector Sleeve – Install
07 Unit Injector Hydraulic Pump – Remove
08 Unit Injector Hydraulic Pump – Install
09 Turbocharger – Remove
10 Turbocharger – Install
11 Exhaust Manifold – Remove and Install
12 Air Inlet Heater – Remove
13 Air Inlet Heater – Install
14 Inlet and Exhaust Valve Springs – Remove and Install
15 Inlet and Exhaust Valves – Remove and Install
16 Inlet and Exhaust Valve Guides – Remove and Install
17 Inlet and Exhaust Valve Seat Inserts – Remove and Install
18 Engine Oil Filter Base and Oil Cooler – Remove
19 Engine Oil Filter Base and Oil Cooler – Install
20 Engine Oil Pump – Remove
21 Engine Oil Pump – Disassemble
22 Engine Oil Pump – Assemble
23 Engine Oil Pump – Install
24 Water Pump – Remove
25 Water Pump – Disassemble
26 Water Pump – Assemble
27 Water Pump – Install
28 Water Temperature Regulator – Remove and Install
29 Flywheel – Remove and Install
30 Crankshaft Rear Seal – Remove
31 Crankshaft Rear Seal – Install
32 Flywheel Housing – Remove and Install
33 Flywheel Adapter – Remove and Install
34 Vibration Damper and Pulley – Remove and Install
35 Crankshaft Front Seal – Remove
36 Crankshaft Front Seal – Install
37 Front Cover – Remove and Install
38 Gear Group (Front) – Remove
39 Gear Group (Front) – Install
40 Housing (Front) – Remove
41 Housing (Front) – Install
42 Crankcase Breather – Remove and Install
43 Cylinder Block Cover – Remove and Install
44 Valve Mechanism Cover – Remove and Install
45 Valve Mechanism Cover Base – Remove and Install
46 Rocker Arm and Shaft – Remove
47 Rocker Arm – Disassemble
48 Rocker Arm – Assemble
49 Rocker Arm and Shaft – Install
50 Cylinder Head – Remove
51 Cylinder Head – Install
52 Lifter Group – Remove and Install
53 Camshaft – Remove
54 Camshaft – Install
55 Camshaft Gear – Remove and Install
56 Camshaft Bearings – Remove
57 Camshaft Bearings – Install
58 Engine Oil Pan – Remove and Install
59 Cylinder Liner – Remove
60 Cylinder Liner – Install
61 Piston Cooling Jets – Remove and Install
62 Pistons and Connecting Rods – Remove
63 Pistons and Connecting Rods – Disassemble
64 Pistons and Connecting Rods – Assemble
65 Pistons and Connecting Rods – Install
66 Connecting Rod Bearings – Remove
67 Connecting Rod Bearings – Install
68 Crankshaft Main Bearings – Remove
69 Crankshaft Main Bearings – Install
70 Crankshaft – Remove
71 Crankshaft – Install
72 Bearing Clearance – Check
73 Atmospheric Pressure Sensor – Remove and Install
74 Coolant Temperature Sensor – Remove and Install
75 Engine Oil Pressure Sensor – Remove and Install
76 Fuel Pressure Sensor – Remove and Install
77 Injection Actuation Pressure Sensor – Remove and Install
78 Speed – Timing Sensor – Remove and Install
79 Turbocharger Outlet Pressure Sensor – Remove and Install
80 Inlet Air Temperature Sensor – Remove and Install
81 Fan Drive – Remove
82 Fan Drive – Disassemble
83 Fan Drive – Assemble
84 Fan Drive – Install
85 Pump Drive – Remove
86 Pump Drive – Install
87 Electronic Control Module – Remove and Install
88 Alternator – Remove and Install
89 Electric Starting Motor – Remove and Install
90 Air Compressor – Remove and Install

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