Caterpillar C7 FMM Diesel Engine Complete Service Manual


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Covers: Caterpillar C7 FMM Diesel Engine for Combat and Tactical Vehicles
Pages: 1,403
Format: PDF files (zipped)
Compatibility: Windows/Mac computers


  • C7 FMM Specifications Manual
  • C7 FMM Systems Operation Manual
  • C7 FMM Testing and Adjusting Manual
  • C7 FMM Troubleshooting Manual
  • C7 FMM Disassembly and Assembly Shop Manual
  • C7 FMM Wiring Schematic
  • Bendix BA-921 Air Compressor Service Manual

This seven volume service manual set contains complete specifications, systems operation information, disassembly and assembly procedures, testing and adjusting instructions and troubleshooting steps for the C7 FMM diesel engine. Additionally, the C7 FMM wiring schematic is included. This is a complete OEM reference for service and repair on the C7 FMM truck engine.

Sample topics in the C7 FMM Complete Service Manual include:

  • Engine Specifications
  • Sensor Specifications
  • Intake/Exhaust Specifications
  • Starter Specifications
  • Engine Mechanical Operation
  • Electronic Control System Operation
  • Fuel System Operation
  • Air Inlet and Exhaust System Operation
  • Lubrication System Operation
  • Cooling System Operation
  • Electrical System Operation
  • Fuel System Test
  • Air in Fuel Test
  • Engine Speed Check
  • Electronic Unit Injector Test
  • Finding Top Center Position
  • Fuel System Test/Prime
  • Gear Group (Front) Time
  • Air Inlet and Exhaust System Testing
  • Turbocharger Inspection
  • Inlet Manifold Pressure Test
  • Exhaust Temperature Test
  • Aftercooler Test
  • Engine Crankcase Pressure (Blowby) Test
  • Engine Valve Lash Inspect/Adjust
  • Engine Oil Pressure Test
  • Excessive Bearing Wear Inspect
  • Excessive Engine Oil Consumption Inspect
  • Increased Engine Oil Temperature Inspect
  • Cooling System Check Overheating
  • Water Temperature Regulator Test
  • Piston Ring Groove Inspect
  • Main Bearings Inspect
  • Cylinder Block Inspect
  • Flywheel Inspect
  • Vibration Damper Check
  • Alternator Test
  • Battery Test
  • Charging System Test
  • Electric Starting System Test
  • Engine Oil Pressure Sensor Test
  • Pinion Clearance Adjust
  • Using Electronic Service Tool
  • ECM Troubleshooting
  • Programming Parameters
  • C7 FMM Troubleshooting without a Diagnostic Code
  • C7 FMM Troubleshooting with a Diagnostic Code
  • Calibration Procedures
  • Complete C7 FMM Engine Disassembly/Assembly Procedures (With Illustrations)
  • Complete C7 FMM Fuel System Disassembly/Assembly Procedures (With Illustrations)
  • Torque Specifications
  • Fold-out Wiring Diagram (Electrical Schematic)
  • And much more…



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