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Caterpillar 3406E 5EK Engine Complete Service Manual

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 Bookmarked, searchable, printable PDF  Instant download

Covers: Caterpillar 3406E Diesel Truck Engine (5EK prefix)
Pages: 1,050
Format: PDF files (zipped)
Compatibility: Windows/Mac computers
Notes: Instant download only – no printed books

This downloadable 7 volume service manual set contains complete specifications, systems operation information, removal and installation procedures, disassembly and assembly procedures, testing and adjusting instructions and troubleshooting steps for the Cat 3406E 5EK diesel engine. Additionally, the Caterpillar 3406E 5EK wiring schematic is included in large color format. This is a complete Cat 3046E 5EK oem mechanic’s reference for service, repair and troubleshooting on the Cat 3406E 5EK truck engine. Includes over 1,000 pages of detailed OEM Cat 3406E 5EK service and repair information.

Topics in the Caterpillar 3406E 5EK Engine Complete Service Manual:

  • 3406E 5EK Engine Mechanical Specifications
  • 3406E 5EK Fuel System Specifications
  • 3406E 5EK Injector Specifications
  • 3406E 5EK BrakeSaver Specifications
  • 3406E 5EK Oil System Specifications
  • 3406E 5EK Cooling System Specifications
  • 3406E 5EK Flywheel Specifications
  • 3406E 5EK Electrical System Specifications
  • 3406E 5EK Alternator and Regulator Specifications
  • 3406E 5EK Starter Specifications
  • 3406E 5EK Sensor Specifications
  • 3406E 5EK Torque Specifications
  • 3406E 5EK Troubleshooting Charts and Steps
  • 3406E 5EK Flash Codes
  • 3406E 5EK Programming
  • 3406E 5EK Engine Testing and Adjusting Procedures
  • 3406E 5EK Engine Systems Operations (How It Works)
  • Complete 3406E 5EK Engine Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5EK Engine Removal/Installation Procedures (With Illustrations)
  • Complete 3406E 5EK Fuel System Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5EK Lubrication Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5EK Cooling System Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5EK Turbocharger Disassembly/Assembly Procedures (With Illustrations)
  • Large Fold-out 3406E 5EK Wiring Diagram (Engine Harness and OEM Vehicle Harness)
  • And much more…

Sample pages:


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Bore … 137 mm (5.4 inch)
Stroke … 165 mm (6.5 inch)
Displacement … 14.6 L (891.00 in3)
Cylinder Arrangement … In-Line
Valves per Cylinder … 4
The Adjustment For The Inlet Valve Lash is the Following Value. … 0.38 mm (0.015 inch)
The Adjustment For The Exhaust Valve Lash is the Following Value. … 0.76 mm (0.030 inch)
Firing Order (Injection Sequence) … 1, 5, 3, 6, 2, 4
Crankshaft Rotation … Counterclockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of the
engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.

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