Diesel Engine, Truck, Heavy Equipment Service Manuals

Caterpillar 3406E 5DS Engine Complete Service Manual

$129.99

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Product Description

 Bookmarked, searchable, printable PDF  Instant download

Covers: Caterpillar 3406E Truck Diesel Engine (5DS prefix)
Pages: 1,166
Format: PDF files (zipped)
File size: 39mb
Compatibility: Windows/Mac computers
Notes: Instant download only – no printed books or CD-ROM

This downloadable 7 volume service manual set contains complete specifications, systems operation information, disassembly and assembly procedures, testing and adjusting instructions and troubleshooting steps for the Cat 3406E 5DS diesel engine. Additionally, the Cat 3406E 5DS wiring schematic is included. This is a complete 3046E 5DS oem mechanic’s reference for service and repair on the Cat 3406E 5DS truck engine. Includes over 1,000 pages of detailed OEM Cat 3406E 5DS service and repair information.

Manuals included (7):

  • Cat 3406E 5DS Engine Specifications Manual
  • Cat 3406E 5DS Engine Systems Operation Manual
  • Cat 3406E 5DS Engine Testing and Adjusting Manual
  • Cat 3406E 5DS Engine Disassembly and Assembly Manual
  • Cat 3406E 5DS Engine Troubleshooting Manual
  • Cat 3406E 5DS Engine Wiring Diagram
  • General Torque Specifications For Cat Engines Manual

Topics in the Caterpillar 3406E 5DS Engine Complete Service Manual:

  • 3406E 5DS Engine Specifications & Service Procedures
  • 3406E 5DS Torque Values
  • 3406E 5DS Fuel System Specifications & Service Procedures
  • 3406E 5DS Injector Specifications & Service Procedures
  • 3406E 5DS BrakeSaver Specifications & Service Procedures
  • 3406E 5DS Oil System Specifications & Service Procedures
  • 3406E 5DS Cooling System Specifications & Service Procedures
  • 3406E 5DS Flywheel Specifications & Service Procedures
  • 3406E 5DS Electrical System Specifications & Service Procedures
  • 3406E 5DS Alternator and Regulator Specifications & Service Procedures
  • 3406E 5DS Starter Specifications & Service Procedures
  • 3406E 5DS Sensor Specifications & Service Procedures
  • 3406E 5DS Torque Specifications & Service Procedures
  • 3406E 5DS Troubleshooting With and Without Code
  • 3406E 5DS Diagnostic Codes
  • 3406E 5DS Testing and Adjusting Procedures
  • 3406E 5DS Engine Systems Operations (How It Works)
  • 3406E 5DS Engine Testing and Adjusting Procedures
  • Complete 3406E 5DS Engine Removal/Installation Procedures (With Illustrations)
  • Complete 3406E 5DS Engine Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5DS Fuel System Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5DS Lubrication Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5DS Cooling System Disassembly/Assembly Procedures (With Illustrations)
  • Complete 3406E 5DS Turbocharger Disassembly/Assembly Procedures (With Illustrations)
  • Cat 3406E 5DS Wiring Diagram
  • And much more…

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Bore … 137 mm (5.4 inch)
Stroke … 165 mm (6.5 inch)
Displacement … 14.6 L (891.00 in3)
Cylinder arrangement … In-Line six cylinder
Valves per Cylinder … 4
The Adjustment For The Inlet Valve Lash is the Following Value. … 0.38 mm (0.015 inch)
The Adjustment For The Exhaust Valve Lash is the Following Value. … 0.76 mm (0.030 inch)
Firing Order (Injection Sequence) … 1, 5, 3, 6, 2, 4
Crankshaft rotation … counterclockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of the
engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.

 Flash Code Code Description of Code
84-14 Quick Stop Occurrence
171-03 Ambient Air Temperature voltage high
171-04 Ambient Air Temperature voltage low
171-11 Ambient Air Temperature Data Lost
01 71-00 Idle Shutdown Override
02 244-02 Event Recorder Data Lost
12 111-02 Coolant Level signal invalid
13
174-03 Fuel Temperature voltage high
174-04 Fuel Temperature voltage low
14
121-05 Low/High Retarder current low
121-06 Low/High Retarder current high
122-05 Med/High Retarder current low
122-06 Med/High Retarder current high
21
41-03 8 Volt Supply voltage high
41-04 8 Volt Supply voltage low
232-03 5 Volt Supply voltage high
232-04 5 Volt Supply voltage low
24
100-03 Oil Pressure voltage high
100-04 Oil Pressure voltage low
25
102-00 Excessive Boost Pressure
102-03 Boost Pressure voltage high
102-04 Boost Pressure voltage low
26
108-03 Barometric Pressure voltage high
108-04 Barometric Pressure voltage low
27
110-03 Coolant Temperature voltage high
110-04 Coolant Temperature voltage low
28 91-13 Throttle Position out of calibration
29
30-08 PTO Throttle signal invalid
30-13 PTO Throttle out of calibration
31 84-01 Vehicle Speed loss of signal
32 91-08 Throttle Position Invalid
34 190-02 Primary Engine Speed Loss of Signal
35 190-00 Engine Overspeed Warning
36
84-02 Vehicle Speed signal invalid
84-08 Vehicle Speed signal out of range
84-10 Vehicle Speed signal rate of change
38
105-03 Intake Manifold Air Temperature voltage high
105-04 Intake Manifold Air Temperature voltage low
41 84-00 Vehicle Overspeed Warning
42
22-13 Engine Speed Signal Calibration Not Performed
102-13 Boost Pressure out of calibration
46
100-01 Low Oil Pressure Warning
100-11 Very Low Oil Pressure
47
71-01 Idle Shutdown
71-14 PTO Shutdown
51 168-02 ECM Battery Power Intermittent
53 254-12 ECM Fault
55 N/A No Diagnostic Code Detected
56
253-02 Check Customer or System Parameters
253-11 Check Transmission Customer Parameters
58
231-11 J1939 Data Link Fault
249-11 J1922 Data Link Fault
59 252-11 Engine Software Incorrect
61
110-00 High Coolant Temperature Warning
110-11 Very High Coolant Temperature
62
111-01 Low Coolant Level Warning
111-11 Very Low Coolant Level
64
105-00 High Intake Manifold Air Temperature Warning
105-11 Very High Intake Manifold Air Temperature
65 174-00 High Fuel Temperature Warning
66
40-05 Auxiliary Output #02 current low
40-06 Auxiliary Output #02 current high
67
51-05 AuxiliaryOutput #03 current low
51-06 Auxiliary Output #03 current high
68 191-07 Transmission Not Responding
69
26-05 AuxiliaryOutput #01 current low
26-06 AuxiliaryOutput #01 current high
71 43-02 Key Switch Fault
72
1-11 Cylinder #1 Injector current fault
2-11 Cylinder #2 Injector current fault
73 3-11 Cylinder #3 Injector current fault
4-11 Cylinder #4 Injector current fault
74
5-11 Cylinder #5 Injector current fault
6-11 Cylinder #6 Injector current fault

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