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Caterpillar 3126B, 3126E Truck Engine Complete Shop Service Manual

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Covers: Caterpillar 3126B and 3126E On-Highway Truck Engine with serial numbers

  • BKD 1-Up
  • G3E 1-Up
  • DPF 1-Up
  • 1AJ 1-Up
  • 8YL 1-Up
  • CKM 1-Up
  • CRP 1-Up
  • 7AS 1-Up
  • 8SZ 1-Up
  • 9SZ 1-Up

Format: PDF files (zipped)
Compatibility: Windows/Mac computers
File size: 105mb

The Caterpillar 3126B, 3126E Truck Engine Complete Shop Service Manual contains complete operating and maintenance information, specifications, disassembly and assembly procedures, testing and adjusting procedures, and troubleshooting steps for Cat 3126B and 3126E truck diesel engines. Whether you are servicing or overhauling the engine, this set of manuals is required to accurately perform the job to the manufacturer’s standard. View the Caterpillar 3126B, 3126E Complete Shop Service Manual on your computer or print off pages as needed.

Please contact us with your engine serial number if you have compatibility questions.

Topics in the Caterpillar 3126B, 3126E Truck Engine Complete Shop Service Manual:

  • 3126B, 3126E Engine Operation and Maintenance Manual
  • 3126B, 3126E Engine Driver Information Display Owner’s Manual
  • 3126B, 3126E Engine Specifications Manual
  • 3126B, 3126E Engine Torque Values
  • 3126B, 3126E Engine Systems Operation Manual
  • 3126B, 3126E Engine Disassembly and Assembly
  • 3126B, 3126E Engine Testing and Adjusting
  • 3126B, 3126E Engine Electronic Troubleshooting
  • 3126B, 3126E Engine Programming Parameters
  • 3126B, 3126E Engine Customer Specified Parameters
  • 3126B, 3126E Engine Troubleshooting Without A Diagnostic Code
  • 3126B, 3126E Engine Troubleshooting With A Diagnostic Code
  • 3126B, 3126E Engine Diagnostic Functional Tests
  • 3126B, 3126E Engine Calibration Procedures
  • 3126B, 3126E Electrical Schematics (Wiring Diagrams)
  • Bendix Air Compressor Service
  • Midland Air Compressor Service
  • Wabco Air Compressor Service
  • On-Highway Engines Electronic PTO Service
  • Special Tools
  • And Much More…

Sample pages:



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Bore ………………………………………. 110 mm (4.3 inch)
Stroke …………………………………… 127 mm (5.0 inch)
Displacement ………………………….. 7.25 L (442 cu in)
Number of cylinders ………………………………………… 6
Cylinder arrangement ………………………………. In-line
Valves per cylinder ………………………………………….. 3
In order to check the engine valve lash setting, the
engine must be cold and the engine must be stopped.
Engine valve lash settings
Inlet ……….. 0.38 ± 0.08 mm (0.015 ± 0.003 inch)
Exhaust ….. 0.64 ± 0.08 mm (0.025 ± 0.003 inch)
Type of combustion ……………………… Direct Injection
Firing Order …………………………….. 1 – 5 – 3 – 6 – 2 – 4
The crankshaft rotation is viewed from the
flywheel end of the engine. Crankshaft
rotation ……………………………………. counterclockwise
Note: The front end of the engine is opposite of the
flywheel end of the engine. The left side of the engine
and the right side of the engine are viewed from the
flywheel end of the engine. The number one cylinder
is the front cylinder.

Flash
Code Code SPN-FMI code Description of Code
96-03 96-03 Fuel Level Voltage High
96-04 96-04 Fuel Level Voltage Low
224-11 Theft Deterent Active
224-14 Theft Deterent Active with Engine Cranking
231-12 J1939 Device Not Responding
246-11 Brake Pedal Switch #1 Fault
00
247-11 Brake Pedal Switch #2 Fault
01 71-00 Idle Shutdown Override
111-02 Coolant Level signal invalid
12 111-03 Coolant Level voltage high
111-04 111-04 Coolant Level voltage low
164-02 164-02 Injection Actuation Pressure Signal Erratic
15 164-03 164-03 Injection Actuation Pressure Voltage High
164-04 164-04 InjectionActuation Pressure Voltage Low
17 164-00 164-00 Excessive Injection Actuation Pressure
18 42-11 Injection Actuation Pressure output fault
41-03 678-03 8 Volt Supply voltage high
41-04 678-04 8 Volt Supply voltage low
232-03 620-03 5 Volt Supply voltage high
21
232-04 620-04 5 Volt Supply voltage low
100-03 100-03 Oil Pressure voltage high
24
100-04 100-04 Oil Pressure voltage low
102-02 102-02 Boost Pressure signal erratic
102-03 102-03 Boost Pressure voltage high
102-04 102-04 Boost Pressure voltage low
25
102-07 102-07 Boost Pressure not responding
108-03 108-03 Barometric Pressure voltage high
26
108-04 108-04 Barometric Pressure voltage low
110-03 110-03 Coolant Temperature voltage high
27
110-04 110-04 Coolant Temperature voltage low
28 91-13 Throttle Position out of Calibration
30-08 PTO Throttle signal invalid
29
30-13 PTO Throttle out of calibration
31 84-01 Vehicle Speed loss of signal
32 91-08 Throttle Position Invalid
64-02 Secondary Engine Speed loss of signal
64-11 Secondary Engine Speed no pattern
190-02 Primary Engine Speed loss of signal
34
190-11 Primary Engine Speed no pattern
35 190-00 190-15 Engine Overspeed Warning
84-02 Vehicle Speed signal invalid
36 84-08 Vehicle Speed signal out of range
84-10 Vehicle Speed signal rate of change
105-03 105-03 Intake Manifold Air Temperature voltage high
38
105-04 105-04 Intake Manifold Air Temperature voltage low
39 164-11 164-11 Injection Actuation Pressure system fault
41 84-00 Vehicle Overspeed Warning
22-11 637-11 Primary to Secondary Engine Speed Signal Calibration
42
22-13 637-13 Engine Speed Signal Calibration Not Performed
128-03 Secondary Fuel Level voltage high
44
128-04 Secondary Fuel level voltage low
46 100-11 100-18 Very Low Oil Pressure
71-01 Idle Shutdown
47 71-14 PTO Shutdown
186-14 PTO Engine Shutdown Switch Occurrence
70-05 729-05 Inlet Air Heater current low
49
70-06 729-06 Inlet Air Heater current high
168-00 168-00 Excessive ECM Battery Power
51 168-01 168-01 Low ECM Battery Power
168-02 168-02 ECM Battery Power Intermittent
253-02 630-02 Check Customer or System Parameters
56
253-14 Truck Manufacturer Paremater Not Programmed
231-02 639-02 J1939 Data Incorrect
58
231-11 639-12 J1939 Data Link Fault
59 252-11 631-11 Engine Software Incorrect
110-00 110-15 High Coolant Temperature Warning
61
110-11 110-16 Very High Coolant Temperature
62
111-11 111-18 Very Low Coolant Level
105-00 1636-15 High Intake Manifold Air Temperature Warning
64
105-11 1636-16 Very High Intake Manifold Air Temperature
71 43-02 Key Switch Fault
1-11 651-11 Cylinder #1 Injector current fault
72
2-11 652-11 Cylinder #2 Injector current fault
3-11 653-11 Cylinder #3 Injector current fault
73
4-11 654-11 Cylinder #4 Injector current fault
5-11 655-11 Cylinder #5 Injector current fault
74
6-11 656-11 Cylinder #6 Injector current fault

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