CAT 3406E, C10, C12, C15, C16, C18 Truck Engine Troubleshooting Manual

$19.99

Covers: Caterpillar 3406E, C-10, C-12, C-15, C-16 and C-18 truck engines with serial prefix

  • WIA
  • CPD
  • 1MM
  • CJP
  • MDP
  • MEP
  • 2KS
  • 2WS
  • 3CS
  • 6NZ
  • 7CZ

Pages: 420
Format
: PDF
File size: 25mb
Compatibility: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download

The Cat 3406E, C10, C12, C15, C16, C18 Truck Engine Troubleshooting Manual in PDF format covers symptom- and code-based troubleshooting/diagnostics for the Cat 3406E, C10, C12, C15, C16, C18 engines with serial number prefixes listed.

Topics in the CAT 3406E, C10, C12, C15, C16, C18 Truck Engine Troubleshooting Manual:

  • TROUBLESHOOTING
    • SYSTEM OVERVIEW
    • GLOSSARY
    • ELECTRONIC SERVICE TOOLS
    • REPLACING THE ECM
    • SENSORS AND ELECTRICAL CONNECTORS
    • ENGINE WIRING HARNESS DIAGRAM
    • VEHICLE WIRING HARNESS DIAGRAM
  • PROGRAMMING PARAMETERS
    • TEST ECM MODE
    • CUSTOMER PASSWORDS
    • ECM DATE/TIME STAMPED INFORMATION
    • ECM SNAPSHOT
    • FACTORY PASSWORDS
    • FACTORY PASSWORDS WORKSHEET
    • FLASH PROGRAMMING
    • SERVICE INFORMATION REPORT
  • CUSTOMER SPECIFIED PARAMETERS
  • SYSTEM CONFIGURATION PARAMETERS
  • TROUBLESHOOTING WITHOUT A DIAGNOSTIC CODE
    • CAN NOT REACH TOP ENGINE RPM
    • CAN NOT REACH VEHICLE SPEED LIMIT
    • CHECK ENGINE LAMP OR WARNING LAMP IS MALFUNCTIONING
    • COOLING FAN IS ALWAYS ON
    • CRUISE CONTROL, IDLE, OR PTO CAN NOT BE SET
    • DRIVER QUESTIONNAIRE
    • DRIVER QUESTIONNAIRE RESPONSE
    • ECM WILL NOT ACCEPT FACTORY PASSWORDS
    • ELECTRONIC SERVICE TOOL WILL NOT COMMUNICATE WITH ECM
    • ENGINE CRANKS BUT WILL NOT START
    • ENGINE MISFIRES, RUNS ROUGH OR IS UNSTABLE
    • ENGINE RETARDER (COMPRESSION BRAKE) WILL NOT TURN ON
    • ENGINE VIBRATION
    • ENGINE WILL NOT CRANK
    • EXCESSIVE BLACK SMOKE
    • EXCESSIVE FUEL CONSUMPTION
    • EXCESSIVE WHITE SMOKE
    • INTERMITTENT CRUISE CONTROL, IDLE, OR PTO KICK-OUT
    • INTERMITTENT ENGINE SHUTDOWN
    • INTERMITTENT LOW POWER OR POWER CUTOUT
    • LOW POWER/POOR OR NO RESPONSE TO THROTTLE
    • POOR ACCELERATION OR RESPONSE
  • TROUBLESHOOTING WITH A DIAGNOSTIC CODE
    • DIAGNOSTIC CODE DETECTED
    • CYLINDER INJECTOR CURRENT FAULT
    • PRIMARY TO SECONDARY ENGINE SPEED SIGNAL CALIBRATION
    • ENGINE SPEED SIGNAL CALIBRATION NOT PERFORMED
    • PTO THROTTLE SIGNAL INVALID
    • PTO THROTTLE OUT OF CALIBRATION
    • 8 VOLT SUPPLY VOLTAGE HIGH
    • 8 VOLT SUPPLY VOLTAGE LOW
    • KEY SWITCH FAULT
    • AIR INLET SHUTOFF SHUTDOWN
    • AUXILIARY OUTPUT CURRENT LOW
    • AUXILIARY OUTPUT CURRENT HIGH
    • SECONDARY ENGINE SPEED LOSS OF SIGNAL
    • IDLE SHUTDOWN OVERRIDE
    • IDLE SHUTDOWN
    • PTO SHUTDOWN
    • VEHICLE OVER-SPEED WARNING
    • VEHICLE SPEED SIGNAL
    • QUICK STOP OCCURRENCE
    • THROTTLE POSITION INVALID
    • THROTTLE POSITION OUT OF CALIBRATION
    • LOW OIL PRESSURE WARNING
    • OIL PRESSURE VOLTAGE HIGH
    • OIL PRESSURE VOLTAGE LOW
    • VERY LOW OIL PRESSURE
    • EXCESSIVE BOOST PRESSURE
    • BOOST PRESSURE VOLTAGE HIGH
    • BOOST PRESSURE VOLTAGE LOW
    • HIGH INTAKE MANIFOLD AIR TEMPERATURE WARNING
    • INTAKE MANIFOLD AIR TEMPERATURE VOLTAGE HIGH
    • INTAKE MANIFOLD AIR TEMPERATURE VOLTAGE LOW
    • VERY HIGH INTAKE MANIFOLD AIR TEMPERATURE
    • BAROMETRIC PRESSURE VOLTAGE HIGH
    • BAROMETRIC PRESSURE VOLTAGE LOW
    • HIGH COOLANT TEMPERATURE WARNING
    • COOLANT TEMPERATURE VOLTAGE HIGH
    • COOLANT TEMPERATURE VOLTAGE LOW
    • VERY HIGH COOLANT TEMPERATURE
    • LOW COOLANT LEVEL WARNING
    • COOLANT LEVEL SIGNAL INVALID
    • COOLANT LEVEL VOLTAGE HIGH
    • COOLANT LEVEL VOLTAGE LOW
    • VERY LOW COOLANT LEVEL
    • RETARDER CURRENT LOW
    • RETARDER CURRENT HIGH
    • ECM BATTERY POWER INTERMITTENT
    • AMBIENT AIR TEMPERATURE VOLTAGE
    • HIGH FUEL TEMPERATURE WARNING
    • FUEL TEMPERATURE VOLTAGE
    • ENGINE OVER-SPEED WARNING
    • PRIMARY ENGINE SPEED LOSS OF SIGNAL
    • TRANSMISSION NOT RESPONDING
    • THEFT DETERRENT ACTIVE
    • J1939 DATA LINK FAULT
    • 5 VOLT SUPPLY VOLTAGE
    • BRAKE PEDAL SWITCH FAULT
    • J1922 DATA LINK FAULT
    • ENGINE SOFTWARE INCORRECT
    • CHECK CUSTOMER OR SYSTEM PARAMETERS
    • CHECK TRANSMISSION CUSTOMER PARAMETERS
  • DIAGNOSTIC FUNCTIONAL TESTS
    • 5 VOLT ENGINE PRESSURE SENSOR SUPPLY CIRCUIT – TEST
    • ACCELERATOR PEDAL (THROTTLE) POSITION SENSOR CIRCUIT – TEST
    • AIR INLET SHUTOFF CIRCUIT – TEST
    • ATA (SAE J1587/J1708) DATA LINK CIRCUIT-TEST
    • AUXILIARY BRAKE CIRCUIT – TEST
    • CHECK ENGINE LAMP CIRCUIT – TEST
    • CLUTCH PEDAL POSITION SWITCH CIRCUIT – TEST
    • COOLANT LEVEL SENSOR CIRCUIT – TEST
    • COOLING FAN CIRCUIT AND A/C HIGH PRESSURE SWITCH CIRCUIT – TEST
    • CRUISE CONTROL SWITCH CIRCUIT – TEST
    • DIAGNOSTIC ENABLE SWITCH CIRCUIT – TEST
    • EATON TOP 2 TRANSMISSION CIRCUIT – TEST
    • ECM MEMORY – TEST
    • ELECTRICAL CONNECTORS – INSPECT
    • ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT -TEST
    • ENGINE RUNNING OUTPUT CIRCUIT – TEST
    • ENGINE SHUTDOWN OUTPUT CIRCUIT – TEST
    • ENGINE SPEED/TIMING SENSOR CIRCUIT – TEST
    • ENGINE TEMPERATURE SENSOR OPEN OR SHORT CIRCUIT- TEST
    • FAN OVERRIDE SWITCH CIRCUIT – TEST
    • IDLE SHUTDOWN TIMER – TEST
    • IGNITION KEY SWITCH CIRCUIT AND BATTERY SUPPLY CIRCUIT- TEST
    • IGNORE BRAKE/CLUTCH SWITCH CIRCUIT – TEST
    • INJECTOR SOLENOID CIRCUIT – TEST
    • MULTI-TORQUE – TEST
    • NEUTRAL SWITCH CIRCUIT – TEST
    • POWERTRAIN DATA LINK CIRCUIT – TEST
    • PTO ENGINE RPM SET SPEED (INPUT A AND INPUT B) CIRCUIT – TEST
    • PTO SHUTDOWN TIMER – TEST
    • PTO SWITCH CIRCUIT – TEST
    • PTO SWITCH ON LAMP CIRCUIT TEST
    • REMOTE PTO ACCELERATOR POSITION SENSOR CIRCUIT -TEST
    • RETARDER (COMPRESSION BRAKE) SOLENOID CIRCUIT-TEST
    • SERVICE BRAKE PEDAL POSITION (SWITCH 1) CIRCUIT-TEST
    • SERVICE BRAKE PEDAL POSITION (SWITCH 2) CIRCUIT-TEST
    • STARTING AID OUTPUT CIRCUIT – TEST
    • STARTING AID SWITCH CIRCUIT – TEST
    • TACHOMETER CIRCUIT – TEST
    • TORQUE LIMIT SWITCH CIRCUIT – TEST
    • TWO SPEED AXLE SWITCH CIRCUIT – TEST
    • VEHICLE SPEED AND SPEEDOMETER CIRCUIT – TEST
    • WARNING LAMP CIRCUIT – TEST
  • CALIBRATION PROCEDURES
    • ENGINE SPEED/TIMING SENSOR – CALIBRATE
    • INJECTOR CODE – CALIBRATE
    • VEHICLE SPEED CIRCUIT – CALIBRATE
  • ALPHABETICAL INDEX

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