New Holland LS160, LS170 Skid Steer Service Repair Manual

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Covers: New Holland LS160 and LS170 Skid Steer Loader
Pages: 741
Format: PDF
File size: 11mb
Compatibility: Windows/Mac/Tablet
Notes: Instant download only.

This repair manual contains information to carry out service, repair and maintenance on New Holland LS160, LS170 Skid Steer Loaders. This professional quality repair manual (also known as a service manual or shop manual) contains detailed step-by-step instructions, specifications and accurate illustrations for the machine. Download the manual on your computer/tablet and print off pages as needed.

Topics in the New Holland LS160, LS170 Skid Steer Service Repair Manual

GENERAL INFORMATION

  • Serial Number Information
  • Hardware Torque Specifications
  • Installation of Adjustable Fittings in Straight Thread O Ring Bosses
  • Standard Torque Data for Hydraulic Tubes and Fittings
  • Pipe Thread Fitting Torque
  • Lubricants and Coolants
  • Sealants
  • Properly Support a Raised Machine
  • Properly Support Boom on Boom Lock Pins
  • Raising Boom Without Hydraulic Oil Flow
  • Raising Boom Without Battery Voltage (12V)
  • Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins
  • Cab and Boom Tilt Procedure
  • Craning the Skid Steer
  • Special Tools
  • Specifications
  • Dimensions

ENGINE

  • General Engine Information
  • Engine Removal
  • Engine Disassembly Sequence
  • Engine Reassembly Sequence
  • Engine Component Maintenance
  • Valve Seat
  • Cylinder Block
  • Piston and Piston Rings
  • Connecting Rod
  • Bearing Holder
  • Front Crankshaft Bearing (Bushing)
  • Crankshaft
  • Flywheel and Ring Gear
  • Camshaft Assembly
  • Camshaft Gear and Bearing Assembly
  • Timing Gear
  • Oil Pump
  • Oil Filter
  • Water Pump Assembly and Thermostat Housing
  • Thermostat
  • Governor
  • Governor Operation
  • Rear Oil Seal
  • Backplate/Flywheel Housing
  • Oil Intake and Oil Strainer
  • Oil Sump
  • Dipstick and Tube 4
  • Front Plate
  • Idler Gear and Oil Pump Assembly
  • Timing Gear Case Installation
  • Crankshaft Pulley
  • Injection Pump Installation
  • Adjusting the Fuel Injection Timing
  • Spill Timing Procedure
  • Reinstallation of Engine into Skid Steer Frame
  • How to Operate the Engine After Overhaul
  • Cooling System
  • Cooling System Operation
  • Water Pump Assembly and Thermostat Housing
  • Radiator
  • Fuel System
  • Fuel Specifications
  • Diesel Fuel
  • Diesel Fuel Storage
  • Fuel System Components
  • Fuel Guage
  • Cold Start Aid
  • Fuel Filter System
  • Priming the Fuel System
  • Fuel System Testing
  • Fuel System Components
  • Fuel Injection Timing
  • Turbocharger – LS170 N844T Engine
  • Turbocharger Removal
  • Miscellaneous Engine Electrical
  • Shut-off Solenoid
  • Special Tools
  • Labor Guide

REAR DRIVE AXLE (Gearboxes)

  • General Information
  • Specifications
  • Troubleshooting
  • Testing
  • Gearboxes
  • Gearbox Removal and Inspection
  • Gearbox Disassembly
  • Gearbox Parts Inspection
  • Gearbox Resassembly
  • Gearbox Resinstallation
  • Labor Guide

HYDROSTATIC SYSTEMS

  • General Information
  • Operation
  • Specifications
  • Troubleshooting
  • Hydrostatic Drive System Testing
  • Hydrostatic System Oil Flow
  • Hydrostatic Charge System Pressure Test
  • Hydrostatic Pump Case Drain Test
  • Hydrostatic Pump High Pressure Test
  • Hydrostatic Pump Efficiency Test
  • Hydrostatic Motor Case Drain Test
  • Hydrostatic Motor Efficiency Test
  • Hydraulic, Hydrostatic System Air Ingress Test
  • Hydrostatic Pumps
  • Hydrostatic Pump Removal
  • Hydrostatic Pump Disassembly
  • Hydrostatic Pump Parts Inspection
  • Hydrostatic Pump Reassembly
  • Hydraulic System Pump Installation (Without High Flow)
  • Hydraulic System Pump/High Flow Pump Installation
  • Hydrostatic Pump Reinstallation
  • Hydrostatic Motor
  • Hydrostatic Motor Removal
  • Hydrostatic Motor Disassembly
  • Hydrostatic Motor Parts Inspection
  • Hydrostatic Motor Reassembly
  • Hydrostatic Motor Reinstallation
  • Hydraulic System Cleaning Procedure
  • Start-up Procedure After Rebuild (After Pump or Motor Replacement)
  • Charge Check Valve
  • Charge Check Valve Removal and Replacement
  • Steering System
  • Hydrostatic System Controls
  • Neutralizer Assembly
  • Left Control Handle
  • Right Control Handle
  • Drive Control Adjustment Procedure
  • Neutral Adjustment
  • Labor Guide

BRAKES & CONTROLS

  • General Information
  • Specifications
  • Troubleshooting
  • Testing
  • Parking Brake
  • Parking Brake Removal and Inspection
  • Labor Guide

HYDRAULIC SYSTEM

  • General Information
  • Hydraulic System Compatibility
  • Boom Cylinder Pivot Pins
  • Boom Cylinder Pivot Pin Location and Machine Usage
  • Control Valve Power Beyond
  • Specifications
  • Troubleshooting
  • Auxiliary Boom Hydraulics Troubleshooting
  • Hydraulic System Testing
  • Hydraulic System Oil Flow
  • Control Valve – Bucket Spool Shifted
  • Control Valve – Boom Spool Shifted
  • Control Valve – Auxiliary Spool Shifted
  • Main System Pressure Tests
  • Checking Main System Pressure at Boom Cylinders
  • Checking Main System Pressure at Bucket Cylinders
  • Checking Main System Pressure at Auxiliary Boom Hydraulic Quick Couplers
  • Boom Circuit Relief Valve Test
  • Gear Pump Flow Efficiency Test
  • Boom and Bucket Spool Lock Solenoid Test
  • Hydraulic, Hydrostatic System Air Ingress Test
  • Control Valve Specifications
  • Control Valve Removal
  • Control Valve Disassembly and Inspection
  • Control Valve Parts Inspection
  • Control Valve Reassembly
  • Control Valve Reinstallation
  • Hydraulic Pump Specifications
  • Hydraulic Pump Removal
  • Hydraulic System Pump Removal/Disassembly (Without High Flow)
  • Hydraulic System Pump and High Flow Removal/Disassembly
  • High Flow Pump Parts Inspection
  • Hydraulic System Pump Parts Inspection
  • Hydraulic System Pump Reassembly/Installation (Without High Flow)
  • Hydraulic System Pump and High Flow Pump Reassembly/Installation
  • New Hydraulic System Pump Installation (Without High Flow)
  • New Hydraulic System Pump/High Flow Pump Installation
  • Gear Pump Start-Up Procedure
  • Cylinders, Boom and Bucket
  • Boom Cylinder Removal
  • Boom Cylinder Disassembly
  • Boom Cylinder Parts Inspection
  • Boom Cylinder Reassembly
  • Boom Cylinder Reinstallation
  • Bucket Cylinder Removal
  • Bucket Cylinder Disassembly
  • Bucket Cylinder Parts Inspection
  • Bucket Cylinder Reassembly
  • Bucket Cylinder Reinstallation
  • Pedal Controls
  • Pedal Removal (With Boom and Bucket Pedal Controls)
  • Pedal Inspection (With Boom and Bucket Pedal Controls)
  • Pedal Reinstallation (With Boom and Bucket Pedal Controls)
  • Pedal Removal (With Boom and Bucket Hand Controls)
  • Pedal Inspection (With Boom and Bucket Hand Controls)
  • Pedal Reinstallation (With Boom and Bucket Hand Controls)
  • Hydraulic Cooling, Filter, Reservoir System
  • Filter System
  • Filter Removal
  • Base Removal
  • Reassembly
  • Oil Cooler
  • Oil Cooler Removal
  • Oil Cooler Reassembly
  • Oil Reservoir
  • Oil Reservoir Removal
  • Oil Reservoir Reinstallation
  • Adapting Attachments
  • Labor Guide

FRAMES

  • General Information
  • ROPS
  • ROPS Frame
  • ROPS Removal
  • ROPS Reinstallation
  • Labor Guide

AXLES & WHEELS

  • General Information
  • Specifications
  • Troubleshooting
  • Testing
  • Axles
  • Axle Housing Assembly Removal
  • Axle Disassembly
  • Axle Parts Inspection
  • Axle Reassembly
  • Axle Housing Reinstallation
  • Final Drive
  • Drive Chain and Sprocket Removal
  • Final Drive Parts Inspection
  • Final Drive Reassembly
  • Tires/Wheels
  • Tire and Track Installation
  • Labor Guide

CLIMATE CONTROL

  • Heater/Defroster (Cab)
  • Labor Guide

ELECTRICAL SYSTEM

  • Advanced Warning System, Circuits, Alternator, and Starter
  • Foldout Wiring Diagrams (included)

FRONT LOADER (Boom & Mounting Plate)

  • General Information
  • Buckets
  • Boom Lock Pins and Linkage
  • Boom
  • Attachment Mounting Plate
  • Boom and Cylinder Pivot Pins
  • Boom and Cylinder Pivot Pin Location and Machine Usage
  • Boom and Cylinder Pivot Pins Size
  • Pallet Fork
  • Utility Fork
  • Bucket Cutting Edge (Replacement)
  • Bucket Latch Plate Installation Procedure
  • Dirt Tooth Kit Installation
  • Bucket Tooth Spacing
  • Boom Lock Pin/Linkage
  • Boom Lock Pin/Linkage Removal
  • Boom Lock Pin/Linkage Reinstallation
  • Boom, Upper and Lower Link
  • Boom, Upper and Lower Link Removal
  • Front Boom Mounting Plate Pivot Hub Replacement
  • Boom, Upper and Lower Link Reinstallation
  • Attachment Mounting Plate
  • Attachment Mounting Plate Removal
  • Repair/Rebuild Mounting Plate
  • Latch Lever and Pin Removal/Repair
  • Attachment Mounting Plate Parts Inspection
  • Checking Procedure for Buckets and Attachments
  • Checking Procedure
  • Checking the Loader Faceplate
  • Labor Guide

ACCESSORIES

  • General Information
  • Adapting Attachments Requiring 12V Electrical Power
  • Hydraulic System Compatibility
  • Arm Pads For Cab Side Panels
  • Armrests for Deluxe Seat
  • Forearm Rests
  • Back-up Alarm
  • Block Heater (Engine)
  • Electric Power Supply (12 Volt, 15 Amp)
  • Exhaust (Engine)
  • Aspirator Precleaner Muffler
  • High Flow Hydraulics
  • High Flow Hydraulics Troubleshooting
  • High Flow Hydraulics Component Replacement
  • Horn
  • Shoulder Belt (Seat)
  • Slow-moving Vehicle (SMV) Sign Kit
  • Warning Light (Rotary Beacon)
  • Warning Lights (Four-way Flashers/Turn Signal/Horn)
    Labor Guide

PLATFORM, CAB, BODYWORK, AND DECALS

  • General Information
  • Seat and Seat Pan Support
  • Cab Inner Shell
  • Seat Removal
  • Seat Pan Support Removal
  • Seat, Switch and Pan Reinstallation
  • Cab Inner Shell
  • Cab Inner Shell Removal
  • Cab Inner Shell Reinstallation
  • Safety Decals
  • Labor Guide

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