Case 9040B Excavator Repair Shop Manual


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Covers: Case 9040B Excavator (11/1994-12/2000)
Pages: 1,103
Format: PDF
File size: 430mb
Compatibility: Windows/Mac/Tablet
Notes: PDF download only, no printed materials included.

This repair manual contains information to carry out service, repair and maintenance on Case 9040B Excavators. This professional quality repair manual (also known as a service manual or workshop manual) contains detailed step-by-step instructions, specifications and accurate illustrations for the excavator. View the manual on your computer or print off pages as needed. Download this manual and get started on your project within minutes.

Topics in the Case 9040B Excavator Repair Shop Manual:


  • Safety, General information and Standard Torque Specifications
  • Specifications
  • Loctite Product Chart

Diesel Engine

  • Engine Removal and Installation
  • Engine Radiator and Oil Cooler and Cooling System Reservoir
  • 6-830 Diesel Engine Specification Details
  • Cylinder Head and Valve Train
  • Cylinder Block
  • Lubrication System
  • Cooling System
  • Turbocharger
  • Turbocharger Failure Analysis

Fuel System

  • Fuel Tank, Filters and Lines
  • Fuel System and Filters
  • Injection Pump
  • Fuel Injectors


  • Electrical Specifications and Troubleshooting
  • Electrical Wiring Diagram Foldout
  • Battery Testing, Maintenance and Booster Battery Connections
  • Controller


  • Tracks, Rollers, and Idlers

Power Train

  • Drive Motor and Final Drive Transmission
  • Swing Motor and Swing Reduction Gear


  • Cleaning the Hydraulic System
  • Hydraulic Specifications, Troubleshooting and Pressure Checks
  • Hydraulic Diagram Foldout
  • Main Hydraulic Pump
  • Main Hydraulic Control Valve
  • Hydraulic Cylinders
  • Hand Control Valves, Foot Left and Right Travel Control Valves, Foot Straight Travel Control Valve, Shuttle Valve, Travel Block, and Accumulator
  • Eight Spool Solenoid Valve, Swing Lock and Swing Brake Solenoid Valve, Free Swing Solenoid Valve, and Quick Change Solenoid Valve
  • Cushion Control Valve
  • Auxiliary Hydraulics
  • Hydraulic Pilot Filter, Hydraulic Inline Filter, and Bypass Oil Filter
  • Hydraulic Swivel

Mounted Equipment

  • Upper Structure and Counterweight
  • Boom, Arm, and Bucket
  • Seat Mounting and Belts
  • Cab and Cab Equipment
  • Air Conditioner Troubleshooting
  • Air Conditioner System Service
  • Air Conditioner Components



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