Bomag BW145 D-3 Drum Roller Repair Manual

Covers: Bomag BW145 D-3 Single Drum Roller
Pages: 625
Format: PDF file
File size: 81mb
Compatibility: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download

This downloadable PDF repair manual contains workshop information for the Bomag BW 145 D-3 drum roller/compactor. In the included manuals you will find 600+ pages of detailed technical data, illustrations, schematics and instructions to maintain and repair the vibratory roller according to official standards. This high resolution PDF manual is searchable/printable.

Download includes the repair manual, service training manual and the operation/maintenance manual in PDF format. Deutz engine shop manual sold separately.

Topics:

General

• Safety
• General torque specifications

Operating instructions

• Tests before taking into operation
• Starting the engine
• Starting with jump leads
• Driving the machine
• Emergency exit
• Operating the parking brake, stopping the machine
• Shutting the engine down
• Switching the vibration on and off
• Adjusting the seat
• Operating the hood
• Towing in case of an engine failure
• Transport

Maintenance

• Fuels and lubricants
• Table of fuels and lubricants
• Running-in instructions
• Maintenance chart
• Checking the engine oil level
• Checking the fuel filter water separator
• Checking the fuel level
• Checking the hydraulic oil level
• Checking the tire pressure
• Cleaning the cooling fins on the radiator
• Cleaning the cooling fins on the hydraulic oil cooler
• Check the oil level in the drive axle
• Checking the oil level in left/right wheel hubs
• Checking the oil level in the vibration bearings
• Servicing the battery
• Draining the sludge from the fuel tank
• Change engine oil and oil filter cartridge
• Checking the V-belt tension, tightening
• Checking, adjusting the valve clearance
• Changing the oil in the vibration bearings
• Change the oil in the drive axle
• Change the oil in the wheel hubs
• Changing the fuel pre-filter
• Changing the fuel filter cartridge
• Checking the fastenings on the diesel engine
• Tightening the fastening of the axle on the frame
• Tightening the wheel nuts
• Checking the ROPS
• Changing hydraulic oil and breather filter
• Changing the hydraulic oil filter
• Checking the injection valves
•  Replacing the toothed belt
• Checking, cleaning, changing the combustion air filter
• Adjusting the parking brake
• Changing the tires
• Adjusting the scrapers
• Changing the fresh air filter in the cabin
• Tightening torques
• Engine conservation

Service training

• General machine information
• Maintenance table
• Deutz diesel engine overview, tests and adjustments
• Travel system overview, tests, adjustments and troubleshooting
• Vibration system overview, tests and adjustments and troubleshooting
• Steering system overview and troubleshooting
• Electrical system
• Wiring diagrams
• Hydraulic diagrams

Tests and adjustments

• BW145 D-3 technical data
• Checking the rotation speeds
• Checking / adjusting the neutral positions of the travel pumps
• Pressure tests in the travel circuit
• Check the setting of the high pressure relief valves in the travel circuit
• Checking / adjusting the vibrator shaft speeds
• Pressure measurements in the vibration circuit
• Check the leakage rate of the vibration motor
• Pressure test steering circuit

Fluid flushing

• Flushing schematic for drum drive
• Flushing schematic for axle drive
• Flushing the travel circuit
• Flushing schematic for vibration drive
• Flushing the vibration circuit

Drum

• Repair overview for drum
• Removing and installing the drum
• Repairing the drum
• Dismantling, assembling the change-over weights
• Changing the rubber buffers

Articulated joint

• Repair overview oscillating articulated joint
• Removing and installing the oscillating articulated joint
• Repairing the oscillating articulated joint

Supplier Components

• A10VG hydraulic pump repair manual
• MS/MSE 02 to 18 hydraulic motor repair manual
• A10VM hydraulic motor repair manual
• MMF025 vibration motor repair manual
• DANA axle repair manual

Schematics

• Electrical schematic
• Hydraulic schematic

Troubleshooting

• Troubleshooting charts w/ illustrations